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80% Al2O3 Refractory Bauxite Aggregate

Bauxite aggregate is made of excellent bauxite ores, it is homogenized and calcined under advanced technology. This products are in stable index, homogeneous structure and excellent high-temperature performance.
Availability:
Quantity:
  • 1-3mm

  • SEPPE BAUXITE

  • 25083000

80% Al₂O₃ Refractory Bauxite Aggregate

High-quality 80% alumina rotary kiln calcined bauxite aggregate with precise 1-3mm sizing for general and medium-duty refractory applications.


★ Al₂O₃ ≥80%
★ Refractoriness 1770℃+
★ Low Impurities
★ Target Size: 1-3mm
ISO 9001:2015 Certified · Exported to 40+ Countries
80% Al2O3 Refractory Bauxite Aggregate

            Download Technical Data Sheet

What Is 80% Al₂O₃ Refractory Bauxite Aggregate?

▸ 80% Al₂O₃ refractory bauxite aggregate is a calcined, high-alumina raw material produced in a rotary kiln at temperatures above 1600°C. With a minimum alumina content of 80%, it offers a balanced combination of refractoriness, density, and cost-effectiveness. The precisely controlled 1-3mm particle size is ideal for use in general-purpose refractory castables, backup linings, and medium-duty brick applications where reliable thermal performance is required.

Production Process

▸ From bauxite ore to finished sand, every stage is controlled to ensure consistent quality:

Raw materials and supply

01 — Raw Material & Supply · Own mines, Al₂O₃ ≥ 65%

calcination process

02 — Calcination Process · Rotary kiln at 1450–1550°C

Processing and Grading

03 — Processing & Grading · Crushing, screening & magnetic separation

Testing and delivery

04 — Testing & Delivery · Full lab testing & global packaging

Why Rotary Kiln Calcination Matters for 80% Bauxite Aggregate

▸ The rotary kiln process ensures the consistent quality needed for reliable refractory performance:

• Guaranteed 80% Alumina — tight chemistry control ensures every batch meets the minimum alumina specification.

• Excellent Density — high-temperature sintering produces dense grains (≥3.00 g/cm³) that resist slag penetration and wear.

• Thermal Stability — complete conversion to corundum and mullite phases ensures integrity up to 1770°C.

• Consistent Sizing — precisely screened to 1-3mm, ensuring uniform packing in castables and bricks.

Quality Control & Laboratory Testing

▸ XRF Chemical Analysis — every batch tested to confirm Al₂O₃ ≥80% and control Fe₂O₃, TiO₂, CaO, MgO, K₂O, Na₂O content.

▸ Bulk Density Measurement — verified to ensure consistent grain density ≥3.00 g/cm³.

▸ Particle Size Distribution — sieve analysis to guarantee 1-3mm specification with minimal oversize or undersize.

▸ Magnetic Separation Inspection — removal of iron contamination.

▸ Batch Traceability — full documentation from raw ore to shipment.

SEPPE Laboratory


Key Benefits

▸ 80% Minimum Alumina — provides reliable refractoriness and slag resistance for medium-duty applications.

▸ Optimized Bulk Density (≥3.00 g/cm³) — reduces porosity and extends service life of castables and linings.

▸ Precise 1-3mm Sizing — ensures uniform mixing and packing density, critical for consistent brick and castable quality.

▸ Low Iron & Alkali Content — minimizes fluxing reactions and maintains structural integrity at high temperatures.

▸ Cost-Effective Solution — ideal for applications where 85%+ grades are not required, reducing overall refractory costs.

Typical Applications

▸ General-purpose refractory castables and gunning mixes

▸ Backup and safety linings for ladles and furnaces

▸ Medium-duty refractory bricks and shapes

▸ Foundry core and mold aggregates

Chemical Composition & Physical Properties

Chemical Composition
Al₂O₃ ≥ 80%
TiO₂ 2 - 3%
SiO₂ 10 - 18%
Fe₂O₃ ≤ 2.5%
CaO ≤ 0.5%
MgO ≤ 0.3%
K₂O + Na₂O ≤ 0.5%
Physical Properties
Shape Angular
Target Size 1-3mm
Bulk Density ≥ 3.00 g/cm³
Specific Gravity ≥ 3.60 g/cm³
Hardness 7.5 - 9.0 Mohs
Refractoriness ≥ 1770℃
LOI ≤ 0.5%

Available Grades (Related)

Grade Al₂O₃ Content Main Application
Economy Refractory Aggregate 75% Min General backup linings, low-cost castables
Standard Refractory Aggregate 80% Min General-purpose castables, medium-duty bricks
High Alumina Aggregate 85% Min Ladle linings, furnace linings, critical castables

Why Choose SEPPE Bauxite Aggregate?

▸ SEPPE integrates mining, rotary kiln calcination, crushing, and precision screening to deliver consistent refractory aggregates. Our 80% alumina bauxite is manufactured to the same rigorous standards as our premium grades, ensuring reliable performance and cost efficiency.

▸ With global logistics and technical support, we help refractory manufacturers and end-users maintain stable production, reduce downtime, and optimize material costs. Custom packaging and private labeling available.

Packaging & Delivery

▸ 50 kg bags, 1 MT, 1.25 MT or 1.35 MT jumbo bags

▸ 20' FCL: approx 25-27 MT

▸ Private labeling and custom packaging available

50kg bag  1000kg bag  1250 kg bag  1350 kg bag

FAQ

❓ What are the typical applications for 80% Al₂O₃ bauxite aggregate?

▸ It is widely used in general-purpose refractory castables, backup linings, medium-duty bricks, and foundry aggregates where cost-effective thermal performance is needed.

❓ How does 80% alumina compare to 85%?

▸ 80% alumina offers a more economical solution with slightly lower refractoriness and density than 85%, making it ideal for less severe service conditions while still providing excellent thermal stability.

❓ Do you provide samples and technical data?

▸ Yes. Free samples for evaluation, along with TDS, SDS, and SGS test reports, are available upon request.

Need Technical Support or Bulk Pricing?

▸ Contact SEPPE for: • Free Samples • TDS / SDS Documents • OEM Packaging Options • Bulk Container Pricing

Request a Quote

Inside SEPPE Calcined Bauxite Manufacturing

SEPPE implements a rigorous 7-stage quality control system across the entire production chain, from bauxite ore selection to final packaging. Our integrated approach ensures every shipment of calcined bauxite meets the strictest standards for chemical composition, physical properties, and batch-to-batch consistency.

ISO 9001:2015 Certified · Laboratory Accredited · Full Batch Traceability
SEPPE Laboratory


1

RAW BAUXITE INSPECTION

Incoming ore tested for Al₂O₃, Fe₂O₃, and TiO₂ content before processing. Only high-grade raw bauxite meeting minimum 85% Al₂O₃ potential is accepted into production.

2

HOMOGENIZATION & BLENDING

Raw bauxite homogenized and blended to stabilize chemical composition before calcination, eliminating composition fluctuations that cause batch inconsistencies.

3

ROTARY KILN CALCINATION CONTROL

Continuous temperature monitoring at ~1600°C ensures uniform heat distribution. Tumbling action inside rotary kiln guarantees complete phase conversion to stable corundum and mullite.

4

MAGNETIC SEPARATION & PURITY CHECK

Multi-stage magnetic separation removes iron contamination from crushing equipment. Iron (Fe₂O₃) content verified to ≤2.0% for premium refractory-grade material.

5

XRF CHEMICAL ANALYSIS

Every batch tested via X-ray fluorescence for Al₂O₃ (≥85%), Fe₂O₃ (≤2.0%), TiO₂ (≤4.0%), CaO (≤0.5%), and MgO (≤0.5%). Full chemical certificate provided with each shipment.

6

PHYSICAL PROPERTY TESTING

Bulk density (≥3.10 g/cm³), water absorption (≤2.5%), and refractoriness (≥1770°C) verified for every production batch. Particle size distribution tested via laser diffraction and sieve analysis.

7

BATCH CERTIFICATION & TRACEABILITY

Full documentation from raw ore source to shipping container. Each batch assigned a unique lot number for complete traceability. Pre-shipment inspection confirms grade, quantity, and packaging integrity.

Our Quality Commitment

▸ 100% batch traceability from bauxite ore source to final delivery

▸ Independent third-party testing (SGS, BV) available upon request

▸ ISO 9001:2015 certified manufacturing and quality management system

▸ Consistent product quality across every shipment — guaranteed

▸ Dedicated technical support for quality-related inquiries and application optimization

Need a Quote or Quality Documentation?

Contact SEPPE for product specifications, third-party test reports, OEM packaging, and bulk pricing.

Request a Quote