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1-3mm
SEPPE BAUXITE
25083000
High-quality 80% alumina rotary kiln calcined bauxite aggregate with precise 1-3mm sizing for general and medium-duty refractory applications.
▸ 80% Al₂O₃ refractory bauxite aggregate is a calcined, high-alumina raw material produced in a rotary kiln at temperatures above 1600°C. With a minimum alumina content of 80%, it offers a balanced combination of refractoriness, density, and cost-effectiveness. The precisely controlled 1-3mm particle size is ideal for use in general-purpose refractory castables, backup linings, and medium-duty brick applications where reliable thermal performance is required.
▸ From bauxite ore to finished sand, every stage is controlled to ensure consistent quality:
01 — Raw Material & Supply · Own mines, Al₂O₃ ≥ 65%
02 — Calcination Process · Rotary kiln at 1450–1550°C
03 — Processing & Grading · Crushing, screening & magnetic separation
04 — Testing & Delivery · Full lab testing & global packaging
▸ The rotary kiln process ensures the consistent quality needed for reliable refractory performance:
• Guaranteed 80% Alumina — tight chemistry control ensures every batch meets the minimum alumina specification.
• Excellent Density — high-temperature sintering produces dense grains (≥3.00 g/cm³) that resist slag penetration and wear.
• Thermal Stability — complete conversion to corundum and mullite phases ensures integrity up to 1770°C.
• Consistent Sizing — precisely screened to 1-3mm, ensuring uniform packing in castables and bricks.
▸ XRF Chemical Analysis — every batch tested to confirm Al₂O₃ ≥80% and control Fe₂O₃, TiO₂, CaO, MgO, K₂O, Na₂O content.
▸ Bulk Density Measurement — verified to ensure consistent grain density ≥3.00 g/cm³.
▸ Particle Size Distribution — sieve analysis to guarantee 1-3mm specification with minimal oversize or undersize.
▸ Magnetic Separation Inspection — removal of iron contamination.
▸ Batch Traceability — full documentation from raw ore to shipment.
▸ 80% Minimum Alumina — provides reliable refractoriness and slag resistance for medium-duty applications.
▸ Optimized Bulk Density (≥3.00 g/cm³) — reduces porosity and extends service life of castables and linings.
▸ Precise 1-3mm Sizing — ensures uniform mixing and packing density, critical for consistent brick and castable quality.
▸ Low Iron & Alkali Content — minimizes fluxing reactions and maintains structural integrity at high temperatures.
▸ Cost-Effective Solution — ideal for applications where 85%+ grades are not required, reducing overall refractory costs.
▸ General-purpose refractory castables and gunning mixes
▸ Backup and safety linings for ladles and furnaces
▸ Medium-duty refractory bricks and shapes
▸ Foundry core and mold aggregates
| Chemical Composition | |
| Al₂O₃ | ≥ 80% |
| TiO₂ | 2 - 3% |
| SiO₂ | 10 - 18% |
| Fe₂O₃ | ≤ 2.5% |
| CaO | ≤ 0.5% |
| MgO | ≤ 0.3% |
| K₂O + Na₂O | ≤ 0.5% |
| Physical Properties | |
| Shape | Angular |
| Target Size | 1-3mm |
| Bulk Density | ≥ 3.00 g/cm³ |
| Specific Gravity | ≥ 3.60 g/cm³ |
| Hardness | 7.5 - 9.0 Mohs |
| Refractoriness | ≥ 1770℃ |
| LOI | ≤ 0.5% |
| Grade | Al₂O₃ Content | Main Application |
| Economy Refractory Aggregate | 75% Min | General backup linings, low-cost castables |
| Standard Refractory Aggregate | 80% Min | General-purpose castables, medium-duty bricks |
| High Alumina Aggregate | 85% Min | Ladle linings, furnace linings, critical castables |
▸ SEPPE integrates mining, rotary kiln calcination, crushing, and precision screening to deliver consistent refractory aggregates. Our 80% alumina bauxite is manufactured to the same rigorous standards as our premium grades, ensuring reliable performance and cost efficiency.
▸ With global logistics and technical support, we help refractory manufacturers and end-users maintain stable production, reduce downtime, and optimize material costs. Custom packaging and private labeling available.
▸ 50 kg bags, 1 MT, 1.25 MT or 1.35 MT jumbo bags
▸ 20' FCL: approx 25-27 MT
▸ Private labeling and custom packaging available



▸ It is widely used in general-purpose refractory castables, backup linings, medium-duty bricks, and foundry aggregates where cost-effective thermal performance is needed.
▸ 80% alumina offers a more economical solution with slightly lower refractoriness and density than 85%, making it ideal for less severe service conditions while still providing excellent thermal stability.
▸ Yes. Free samples for evaluation, along with TDS, SDS, and SGS test reports, are available upon request.
▸ Contact SEPPE for: • Free Samples • TDS / SDS Documents • OEM Packaging Options • Bulk Container Pricing
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SEPPE implements a rigorous 7-stage quality control system across the entire production chain, from bauxite ore selection to final packaging. Our integrated approach ensures every shipment of calcined bauxite meets the strictest standards for chemical composition, physical properties, and batch-to-batch consistency.
Incoming ore tested for Al₂O₃, Fe₂O₃, and TiO₂ content before processing. Only high-grade raw bauxite meeting minimum 85% Al₂O₃ potential is accepted into production.
Raw bauxite homogenized and blended to stabilize chemical composition before calcination, eliminating composition fluctuations that cause batch inconsistencies.
Continuous temperature monitoring at ~1600°C ensures uniform heat distribution. Tumbling action inside rotary kiln guarantees complete phase conversion to stable corundum and mullite.
Multi-stage magnetic separation removes iron contamination from crushing equipment. Iron (Fe₂O₃) content verified to ≤2.0% for premium refractory-grade material.
Every batch tested via X-ray fluorescence for Al₂O₃ (≥85%), Fe₂O₃ (≤2.0%), TiO₂ (≤4.0%), CaO (≤0.5%), and MgO (≤0.5%). Full chemical certificate provided with each shipment.
Bulk density (≥3.10 g/cm³), water absorption (≤2.5%), and refractoriness (≥1770°C) verified for every production batch. Particle size distribution tested via laser diffraction and sieve analysis.
Full documentation from raw ore source to shipping container. Each batch assigned a unique lot number for complete traceability. Pre-shipment inspection confirms grade, quantity, and packaging integrity.
▸ 100% batch traceability from bauxite ore source to final delivery
▸ Independent third-party testing (SGS, BV) available upon request
▸ ISO 9001:2015 certified manufacturing and quality management system
▸ Consistent product quality across every shipment — guaranteed
▸ Dedicated technical support for quality-related inquiries and application optimization
Contact SEPPE for product specifications, third-party test reports, OEM packaging, and bulk pricing.
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