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Al2O3 75-85% Bauxite Powder for Refractory

Bauxite Sand (Powder), is a new senior aluminasilica refractories. It can be used as coating or stuccoing for lost wax casting and refractory aggregate for kinds of casting coating.
Availability:
Quantity:
  • 200 Mesh

  • SEPPE BAUXITE

  • 25083000

   

Al2O3 75-85% Bauxite Powder for Refractory 200 Mesh

▸ Fine‑grained calcined bauxite powder, 75‑85% Al₂O₃, designed for refractory castables, mortars, and high‑temperature formulations.

★ 200 Mesh Fine Powder

   ★ High Alumina (75‑85%)

★ Refractoriness 1770℃+    ★ Low Moisture
Calcined Bauxite Powder

What Is Al2O3 75-85% Bauxite Powder?

▸ This 200 mesh bauxite powder is produced from high‑grade raw bauxite, calcined in a vertical shaft kiln, then finely ground and classified to ≤75 µm. With a guaranteed alumina content of 75‑85%, it offers a cost‑effective balance of refractoriness, density, and workability, making it a preferred filler and matrix component in refractory castables, gunning mixes, repair mortars, and ceramic bodies.

Production Process

Production Process of 75-85% Bauxite Powder

Why Choose SEPPE Shaft Kiln Calcination for Bauxite Powder

▸ The shaft kiln method delivers cost‑effective base material for fine grinding, ideal for high‑volume users of 75‑85% Al₂O₃ powder:

  • Consistent Feedstock — stable calcination ensures uniform grindability and consistent particle size distribution after milling.

  • Cost Advantage — lower energy costs in shaft kilns translate to competitive powder pricing for large‑scale refractory plants.

  • High Purity Retention — carefully controlled calcination preserves the 75‑85% alumina range, resulting in a powder with dependable refractory performance.

  • Reliable Supply — integrated mining, calcining and grinding operations guarantee long‑term availability of 200 mesh powder.

Quality Control & Laboratory Testing

▸ XRF Chemical Analysis — every batch tested for Al₂O₃, Fe₂O₃, TiO₂, CaO, MgO


▸ Particle Size Distribution — laser diffraction analysis to verify 200 mesh cut (D50 ≤45 µm)


▸ True Density Measurement — helium pycnometer method to confirm ≥3.65 g/cm³


▸ Moisture Content — controlled drying and monitoring to keep moisture ≤0.5%


▸ Batch Traceability — full documentation from raw ore source to finished powder shipment

SEPPE Laboratory testing 75-85% bauxite powder

        On-site laboratory at SEPPE processing facility

Key Benefits

▸ Ultra‑Fine Grind — nominal 200 mesh particle size improves packing density and reactivity in castable matrices.


▸ Balanced Alumina Range — 75% to 85% Al₂O₃ provides an optimal balance of refractory performance and cost for a wide range of applications.


▸ Low Impurity Levels — carefully controlled Fe₂O₃, alkali and moisture levels minimise detrimental reactions at high temperatures.


▸ Excellent Workability — fine powder easily disperses in water or binder systems, improving the rheology of castables and mortars.


▸ Versatile Applications — suitable for a wide range of monolithic refractories, repair mixes, and ceramic bodies.    

Typical Applications

▸ IRON & STEEL INDUSTRY

Used as a fine matrix component in high-alumina bricks, low-cement castables, and ramming mixes for blast furnaces, electric arc furnaces, ladles, and tundishes.


▸ CEMENT INDUSTRY
Applied in high-temperature refractory linings for rotary kilns, preheaters, calciners, and clinker cooling equipment, where consistent alumina content ensures durability.


▸ GLASS INDUSTRY
Used in glass tank regenerators, melting furnaces, and forehearths, owing to its high refractoriness and chemical stability in contact with molten glass.


▸ NON‑FERROUS METALS SMELTING
Applied in furnaces and incinerators for aluminum, copper, and zinc, enhancing lining life under aggressive slag and metal conditions.


▸ REFRACTORY PRODUCT MANUFACTURING
A key raw material for the production of high-alumina bricks, mortars, gunning mixes, and specialty castable formulations.


▸ CERAMIC KILN FURNITURE
Also suitable as a filler in cordierite-mullite kiln furniture and high-temperature ceramic bodies, providing thermal shock resistance.

Chemical Composition & Physical Properties

Chemical Composition
Al₂O₃ 75 - 85%
Fe₂O₃ 0.5 - 2.5%
TiO₂ 2.0 - 4.0%
SiO₂ 6 - 18%
CaO + MgO ≤ 0.6%
K₂O + Na₂O 0 - 0.4%
Physical Properties
Nominal Mesh Size 200 Mesh (≤75 µm)
D50 (typical) 40 - 45 µm
True Density ≥ 3.65 g/cm³
Moisture Content ≤ 0.5%
Refractoriness ≥ 1770℃
Appearance Grey to brownish fine powder

Available Grades

Grade Al₂O₃ Content Typical Use
Economy 75% Min Low‑cement castables, backup linings
General Refractory 80% Min Standard castables, gunning mixes
Premium 85% Min High‑alumina castables, ladle linings

Why Choose SEPPE 75-85% Bauxite Powder?

▸ SEPPE integrates mining, shaft kiln calcination, fine grinding, and classification under one quality system. Every bag of 200 mesh powder within the 75‑85% Al₂O₃ range is checked for particle size, chemistry, and moisture, guaranteeing batch‑to‑batch consistency for your refractory formulations.


▸ Supplying over 40 countries, we support refractory producers and ceramic manufacturers with reliable logistics, technical advice, and flexible packaging options—from 25 kg bags to bulk loads.

Packaging & Delivery

▸ 25 kg multi‑wall paper bags, 50 kg bags, 1 MT jumbo bags

▸ 20' FCL: approx 25‑27 MT (palletized or bulk bags)

▸ Private labeling and custom packaging available

50kg bag of 75-85% bauxite powder  1000kg bag  1250 kg bag  1350 kg bag

FAQ

❓ What is bauxite powder used for?

▸ It is mainly used as a fine filler and matrix component in refractory castables, gunning mixes, repair mortars, foundry coatings, and high‑temperature ceramics.

❓ How do you ensure the powder is consistently 200 mesh?

▸ We use air classifiers and laser particle size analysers. Each batch is checked for top size (≤75 µm) and median particle size (D50 ~40‑45 µm).

❓ Can you supply finer or coarser powders?

▸ Yes. In addition to 200 mesh, we offer 325 mesh and custom micronised grades upon request.

❓ Is the 75‑85% Al₂O₃ powder suitable for high‑alumina castables?

▸ Absolutely. With alumina contents up to 85% and true density ≥3.65 g/cm³, it provides excellent hot strength and slag resistance in castables.

❓ How do you prevent caking during transport?

▸ The powder is dried to ≤0.5% moisture and packed in moisture‑resistant bags. For long‑distance shipping, we can add pallet wrapping and desiccants.

❓ Do you provide samples and technical documents?

▸ Yes. Free samples for lab evaluation, TDS, SDS and SGS reports are available upon request.

Need Technical Support or Bulk Pricing?

▸ Contact SEPPE for: • Free Samples • TDS / SDS Documents • OEM Packaging Options • Bulk Container Pricing

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