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Al2O3 75-85% Bauxite Powder for Refractory

Bauxite Sand (Powder), is a new senior aluminasilica refractories. It can be used as coating or stuccoing for lost wax casting and refractory aggregate for kinds of casting coating.
Availability:
Quantity:
  • 200 Mesh

  • SEPPE BAUXITE

  • 25083000

Al2O3 75-85% Bauxite Powder for Refractory 200 Mesh

Fine‑grained calcined bauxite powder, 75‑85% Al₂O₃, designed for refractory castables, mortars, and high‑temperature formulations.


★ 200 Mesh Fine Powder
★ High Alumina (75‑85%)
★ Refractoriness 1770℃+
★ Low Moisture
ISO 9001:2015 Certified · Exported to 40+ Countries
Calcined Bauxite Powder

What Is Al2O3 75-85% Bauxite Powder?

▸ This 200 mesh bauxite powder is produced from high‑grade raw bauxite, calcined in a vertical shaft kiln, then finely ground and classified to ≤75 µm. With a guaranteed alumina content of 75‑85%, it offers a cost‑effective balance of refractoriness, density, and workability, making it a preferred filler and matrix component in refractory castables, gunning mixes, repair mortars, and ceramic bodies.

Production Process

▸ From bauxite ore to finished sand, every stage is controlled to ensure consistent quality:

shuyao yuanliao(1)

01 — Raw Material & Supply · Own mines, Al₂O₃ ≥ 65%

calcination process

02 — Calcination Process · Rotary kiln at 1450–1550°C

Processing and Grading

03 — Processing & Grading · Crushing, screening & magnetic separation

Testing and delivery

04 — Testing & Delivery · Full lab testing & global packaging

Why Choose SEPPE Shaft Kiln Calcination for Bauxite Powder

▸ The shaft kiln method delivers cost‑effective base material for fine grinding, ideal for high‑volume users of 75‑85% Al₂O₃ powder:

• Consistent Feedstock — stable calcination ensures uniform grindability and consistent particle size distribution after milling.

• Cost Advantage — lower energy costs in shaft kilns translate to competitive powder pricing for large‑scale refractory plants.

• High Purity Retention — carefully controlled calcination preserves the 75‑85% alumina range, resulting in a powder with dependable refractory performance.

• Reliable Supply — integrated mining, calcining and grinding operations guarantee long‑term availability of 200 mesh powder.

Quality Control & Laboratory Testing

▸ XRF Chemical Analysis — every batch tested for Al₂O₃, Fe₂O₃, TiO₂, CaO, MgO

▸ Particle Size Distribution — laser diffraction analysis to verify 200 mesh cut (D50 ≤45 µm)

▸ True Density Measurement — helium pycnometer method to confirm ≥3.65 g/cm³

▸ Moisture Content — controlled drying and monitoring to keep moisture ≤0.5%

▸ Batch Traceability — full documentation from raw ore source to finished powder shipment

SEPPE Laboratory


Key Benefits

▸ Ultra‑Fine Grind — nominal 200 mesh particle size improves packing density and reactivity in castable matrices.

▸ Balanced Alumina Range — 75% to 85% Al₂O₃ provides an optimal balance of refractory performance and cost for a wide range of applications.

▸ Low Impurity Levels — carefully controlled Fe₂O₃, alkali and moisture levels minimise detrimental reactions at high temperatures.

▸ Excellent Workability — fine powder easily disperses in water or binder systems, improving the rheology of castables and mortars.

▸ Versatile Applications — suitable for a wide range of monolithic refractories, repair mixes, and ceramic bodies.

Typical Applications

▸ Iron & Steel Industry — fine matrix component in high-alumina bricks, low-cement castables, and ramming mixes for blast furnaces, ladles, and tundishes.

▸ Cement Industry — high-temperature linings for rotary kilns, preheaters, calciners, and clinker coolers.

▸ Glass Industry — glass tank regenerators, melting furnaces, and forehearths.

▸ Non‑Ferrous Metals Smelting — furnaces for aluminium, copper, and zinc.

▸ Refractory Product Manufacturing — key raw material for bricks, mortars, gunning mixes, and castables.

▸ Ceramic Kiln Furniture — filler in cordierite-mullite kiln furniture and high-temperature ceramic bodies.

Typical Applications

Chemical Composition & Physical Properties

Chemical Composition
Al₂O₃ 75 - 85%
Fe₂O₃ 0.5 - 2.5%
TiO₂ 2.0 - 4.0%
SiO₂ 6 - 18%
CaO + MgO ≤ 0.6%
K₂O + Na₂O 0 - 0.4%
Physical Properties
Nominal Mesh Size 200 Mesh (≤75 µm)
D50 (typical) 40 - 45 µm
True Density ≥ 3.65 g/cm³
Moisture Content ≤ 0.5%
Refractoriness ≥ 1770℃
Appearance Grey to brownish fine powder

Available Grades

Grade Al₂O₃ Content Typical Use
Economy 75% Min Low‑cement castables, backup linings
General Refractory 80% Min Standard castables, gunning mixes
Premium 85% Min High‑alumina castables, ladle linings

Why Choose SEPPE 75-85% Bauxite Powder?

▸ SEPPE integrates mining, shaft kiln calcination, fine grinding, and classification under one quality system. Every bag of 200 mesh powder within the 75‑85% Al₂O₃ range is checked for particle size, chemistry, and moisture, guaranteeing batch‑to‑batch consistency for your refractory formulations.

▸ Supplying over 40 countries, we support refractory producers and ceramic manufacturers with reliable logistics, technical advice, and flexible packaging options—from 25 kg bags to bulk loads.

Packaging & Delivery

▸ 25 kg multi‑wall paper bags, 50 kg bags, 1 MT jumbo bags

▸ 20' FCL: approx 25‑27 MT

▸ Private labeling and custom packaging available

50kg bag    1000kg bag    1250 kg bag    1350 kg bag

FAQ

❓ What is bauxite powder used for?

▸ It is mainly used as a fine filler and matrix component in refractory castables, gunning mixes, repair mortars, foundry coatings, and high‑temperature ceramics.

❓ How do you ensure the powder is consistently 200 mesh?

▸ We use air classifiers and laser particle size analysers. Each batch is checked for top size (≤75 µm) and median particle size (D50 ~40‑45 µm).

❓ Can you supply finer or coarser powders?

▸ Yes. In addition to 200 mesh, we offer 325 mesh and custom micronised grades upon request.

❓ Is the 75‑85% Al₂O₃ powder suitable for high‑alumina castables?

▸ Absolutely. With alumina contents up to 85% and true density ≥3.65 g/cm³, it provides excellent hot strength and slag resistance in castables.

❓ How do you prevent caking during transport?

▸ The powder is dried to ≤0.5% moisture and packed in moisture‑resistant bags. For long‑distance shipping, we can add pallet wrapping and desiccants.

❓ Do you provide samples and technical documents?

▸ Yes. Free samples for lab evaluation, TDS, SDS and SGS reports are available upon request.

Need Technical Support or Bulk Pricing?

▸ Contact SEPPE for: • Free Samples • TDS / SDS Documents • OEM Packaging Options • Bulk Container Pricing

Request a Quote

Inside SEPPE Calcined Bauxite Manufacturing

SEPPE implements a rigorous 7-stage quality control system across the entire production chain, from bauxite ore selection to final packaging. Our integrated approach ensures every shipment of calcined bauxite meets the strictest standards for chemical composition, physical properties, and batch-to-batch consistency.

ISO 9001:2015 Certified · Laboratory Accredited · Full Batch Traceability              
1

RAW BAUXITE INSPECTION

Incoming ore tested for Al₂O₃, Fe₂O₃, and TiO₂ content before processing. Only high-grade raw bauxite meeting minimum 85% Al₂O₃ potential is accepted into production.

2

HOMOGENIZATION & BLENDING

Raw bauxite homogenized and blended to stabilize chemical composition before calcination. This step is especially critical for shaft kiln production, where consistent raw material chemistry compensates for the inherent temperature gradients of static kiln operation.

3

SHAFT KILN CALCINATION CONTROL

Vertical shaft kiln calcination at temperatures around 1500-1600°C. Strict temperature zone control and consistent feed rate ensure thorough calcination. The shaft kiln method offers a cost-effective production route while maintaining reliable refractory performance with bulk density ≥2.90 g/cm³.

4

MAGNETIC SEPARATION & PURITY CHECK

Multi-stage magnetic separation removes iron contamination from crushing equipment. Iron (Fe₂O₃) content verified to ≤2.0% for premium refractory-grade material.

5

XRF CHEMICAL ANALYSIS

Every batch tested via X-ray fluorescence for Al₂O₃ (75-90%), Fe₂O₃ (≤2.0%), TiO₂ (≤4.0%), CaO (≤0.5%), and MgO (≤0.5%). Full chemical certificate provided with each shipment.

6

PHYSICAL PROPERTY TESTING

Bulk density (≥2.90 g/cm³), water absorption (≤3.0%), and refractoriness (≥1770°C) verified for every production batch. Particle size distribution tested via laser diffraction and sieve analysis.

7

BATCH CERTIFICATION & TRACEABILITY

Full documentation from raw ore source to shipping container. Each batch assigned a unique lot number for complete traceability. Pre-shipment inspection confirms grade, quantity, and packaging integrity.

Our Quality Commitment

▸ 100% batch traceability from bauxite ore source to final delivery

▸ Independent third-party testing (SGS, BV) available upon request

▸ ISO 9001:2015 certified manufacturing and quality management system

▸ Consistent product quality across every shipment — guaranteed

▸ Dedicated technical support for quality-related inquiries and application optimization

Need a Quote or Quality Documentation?

Contact SEPPE for product specifications, third-party test reports, OEM packaging, and bulk pricing.

Request a Quote