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Rotary Kiln Bauxite Used in Metallurgical Industry

Calcined bauxite is an artificial aggregate with higher strength and hardness than natural bauxite.It is an indispensable material in making refractory castable.Mixed with high alumina cement, powder according to a certain of proportion, high alumina aggregates can be made into refractory concrete with high strength.
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  • 0-1mm,1-3mm,3-5mm

  • SEPPE BAUXITE

  • 25083000

   

Rotary Kiln Bauxite Used in Metallurgical Industry

▸ High-density, thermally stable calcined bauxite for metallurgical processes including furnace linings, ladles, and slag conditioning.

★ Al₂O₃ 75-90%          ★ Refractoriness 1750℃+

★ Low Impurities        ★ High Bulk Density

What Is Rotary Kiln Bauxite for Metallurgical Industry?

▸ Rotary kiln bauxite is a high-alumina refractory raw material produced by calcining premium-grade bauxite in a rotary kiln at temperatures above 1600°C. In the metallurgical industry, it is widely utilized as a key component in steel ladle linings, blast furnace troughs, tundish boards, and other critical refractory applications. Its high density, low porosity, and excellent chemical stability provide long service life under severe thermal and mechanical conditions. Additionally, it can be used in slag conditioning and as a flux component in secondary metallurgy processes.

Production Process

Production Process

Why Rotary Kiln Bauxite for Metallurgical Applications

▸ The rotary kiln calcination process imparts properties essential for the demanding metallurgical environment:

  • High Thermal Shock Resistance — withstands rapid temperature fluctuations in batch and continuous casting operations.

  • Low Porosity & High Density — minimizes slag penetration and metal infiltration in refractories, extending lining life.

  • Chemical Inertness — resists basic and acidic slags, ensuring consistent performance in steelmaking and ironmaking.

  • Stable Mineralogy — complete mullite and corundum formation provides mechanical strength at service temperatures up to 1770°C.

Quality Control & Laboratory Testing

▸ XRF Chemical Analysis — every batch tested for Al₂O₃, Fe₂O₃, TiO₂, CaO, MgO, K₂O, Na₂O


▸ Bulk Density & Porosity Measurement — ensures consistent material performance in linings


▸ Particle Size Distribution — laser diffraction and sieve analysis for precise grading


▸ Magnetic Separation Inspection — removes iron contamination to maintain chemical purity


▸ Batch Traceability — full documentation from mine to shipment

SEPPE Laboratory

            On-site laboratory at SEPPE processing facility

Key Benefits for Metallurgical Industry

▸ Extended Refractory Life — high density and low porosity reduce erosion and extend the interval between relining.


▸ Versatile Alumina Range — from 75% to 90% Al₂O₃ to match specific metallurgical requirements.


▸ Consistent Chemistry — uniform composition batch after batch, ensuring predictable in-service behavior.


▸ Good Slag Resistance — high alumina and low iron make it resistant to both acidic and basic slags.


▸ Customized Sizing — available in various fractions for monolithic and shaped refractories.

Typical Metallurgical Applications

▸ Steel ladle linings (safety and working linings)


▸ Blast furnace trough and runner castables


▸ Tundish permanent linings and boards


▸ Electric arc furnace (EAF) deltas and spouts


▸ Secondary metallurgy and slag conditioning

Chemical Composition & Physical Properties

Chemical Composition
Al₂O₃ 75 - 90%
TiO₂ 2 - 3%
SiO₂ 6 - 18%
Fe₂O₃ 0.5 - 2.5%
CaO 0 - 0.4%
MgO 0 - 0.2%
K₂O + Na₂O 0 - 0.4%
Physical Properties
Shape Angular
Bulk Density ≥ 2.90 - 3.25 g/cm³
Apparent Porosity ≤ 5%
Refractoriness ≥ 1770℃
Regular Sizes 0-1mm, 1-3mm, 3-5mm, 5-8mm, …

Available Grades for Metallurgy

Grade Al₂O₃ Content Metallurgical Application
Standard Refractory Grade 75-80% Blast furnace troughs, backup linings, general castables
High-Alumina Grade 85% Steel ladle linings, tundish boards, EAF spouts
Super Duty Grade 87-90% High-temperature zones, critical metallurgical vessels

Why Choose SEPPE for Metallurgical Bauxite?

▸ SEPPE ensures a stable supply of high-grade rotary kiln bauxite with complete control from mining to final sizing. Our consistent quality and technical support help steelmakers and refractory producers reduce downtime and improve lining life. With logistics to over 40 countries, we provide reliable, on-time delivery for bulk and long-term contracts. Custom packaging and OEM services are available.

Packaging & Delivery

▸ 50 kg bags, 1 MT, 1.25 MT or 1.35 MT jumbo bags

▸ 20' FCL: approx 25-27 MT

▸ Private labeling and custom packaging available

50kg   1000kg  1250 kg  1350(1)

FAQ

❓ What is rotary kiln bauxite used for in the metallurgical industry?

▸ It is mainly used in refractory linings for steel ladles, blast furnaces, tundishes, and electric arc furnaces, as well as for slag conditioning.

❓ Which alumina content is best for steel ladle linings?

▸ Typically 85% Al₂O₃ is used for ladle working linings, while 75-80% can be used for backup or safety linings. Higher grades (87%+) are used in high-wear areas.

❓ Does rotary kiln bauxite resist slag attack?

▸ Yes, its high alumina content and low impurities provide excellent resistance to both acidic and basic slags encountered in steelmaking.

Need Technical Support or Bulk Pricing?

▸ Contact SEPPE for:  • Free Samples  • TDS / SDS Documents  • OEM Packaging Options  • Bulk Container Pricing

Request a Quote


Company  Information

Founded in 2015 in China, SEPPE is the world's leading manufacturer of Aluminum Oxide materials in severe conditions - including sintered bauxite proppants, fused alumina, and bauxite materials - used in Ceramics & Refractories,Oil & Gas fracturing, Casting & Foundry, Blasting & Polishing, Abrasives & Grinding, more than hundreds of application worldwide. It's seamless global distribution network ensures smooth delivery of materials from SEPPE plants to all around the world. We are not only bauxite supplier, but also your loyal partner who can provide qualified products.    


 

Manufacturing technique 

 

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