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Bauxite Powder As Welding Flux

Calcined bauxite is considered as one of the major ore of aluminum. Offered calcined bauxite powder is formed by calcining (heating) top grade bauxite at excessive temperature which ranges between 85OC to 1600C.
Availability:
Quantity:
  • 200mesh 325mesh

  • SEPPE BAUXITE

  • 25083000

Bauxite Powder As Welding Flux

High alumina bauxite powder for submerged arc welding (SAW) flux and other welding flux formulations.


★ 200 Mesh & 325 Mesh
★ Al₂O₃ 75-87%
★ Low Impurities
★ Stable Arc Performance
ISO 9001:2015 Certified · Exported to 40+ Countries
High Alumina Bauxite Powder

            Download Technical Data Sheet

What Is Bauxite Powder As Welding Flux?

▸ Bauxite powder used as welding flux is a high-alumina, low-impurity mineral product obtained by calcining and precisely milling selected raw bauxite. Available in 200 mesh and 325 mesh sizes, it serves as a key component in submerged arc welding (SAW) fluxes and other welding flux formulations. Its high alumina content helps control slag viscosity, stabilize the arc, and refine the weld metal, while its consistent chemistry ensures repeatable welding performance and high-quality weld beads.

Production Process

▸ From bauxite ore to finished sand, every stage is controlled to ensure consistent quality:

Raw materials and supply

01 — Raw Material & Supply · Own mines, Al₂O₃ ≥ 65%

calcination process

02 — Calcination Process · Rotary kiln at 1450–1550°C

Processing and Grading

03 — Processing & Grading · Crushing, screening & magnetic separation

Testing and delivery

04 — Testing & Delivery · Full lab testing & global packaging

Why SEPPE Bauxite Powder for Welding Flux

▸ Our calcined bauxite powder offers key advantages for welding flux manufacturers:

▸ Controlled Alumina Content — 75-87% Al₂O₃ range allows flux formulators to adjust slag basicity and viscosity precisely.

▸ Low Impurity Levels — minimized Fe₂O₃ and alkali content prevents unwanted weld metal contamination and hydrogen pickup.

▸ Consistent Particle Size — 200 mesh and 325 mesh options ensure uniform melting behavior and stable arc characteristics.

▸ Batch-to-Batch Uniformity — tight quality control guarantees consistent flux performance across production runs.

Quality Control & Laboratory Testing

▸ XRF Chemical Analysis — every batch tested for Al₂O₃, Fe₂O₃, TiO₂, CaO, MgO, K₂O, Na₂O content

▸ Particle Size Analysis — laser diffraction to verify 200 mesh or 325 mesh specification

▸ Bulk Density Measurement — consistent density ensures predictable flux feeding and melting

▸ Magnetic Separation Inspection — removal of iron contamination to meet stringent specifications

▸ Batch Traceability — full documentation from raw ore source to shipping container

SEPPE Laboratory


Key Benefits

▸ Adjustable Alumina Content — 75-87% Al₂O₃ range allows precise control of slag properties for different welding applications.

▸ Stable Arc Performance — consistent chemistry and particle size ensure smooth, stable arc and uniform weld beads.

▸ Low Impurity Levels — minimal iron and alkali content reduces risk of weld defects and hydrogen-induced cracking.

▸ Dual Mesh Availability — 200 mesh and 325 mesh options provide flexibility for different flux formulations and melting rates.

▸ Consistent Quality — batch-to-batch uniformity ensures predictable flux performance in every production run.

Typical Applications

▸ Submerged arc welding (SAW) flux formulations
   ▸ Flux-cored wire fillers
   ▸ Electroslag welding flux
   ▸ Welding powder and agglomerated flux production

Chemical Composition & Physical Properties

Chemical Composition
Al₂O₃ 75 - 87%
TiO₂ 2 - 3%
SiO₂ 6 - 18%
Fe₂O₃ 0.5 - 2.5%
P₂O₅ 0 - 0.3%
MgO 0 - 0.2%
CaO 0 - 0.4%
K₂O + Na₂O 0 - 0.4%
Physical Properties
Appearance Fine Grey/Tan Powder
Available Mesh Sizes 200 Mesh, 325 Mesh
Specific Gravity ≥ 3.70 g/cm³
Bulk Density 2.80 - 3.25 g/cm³
Hardness 7.5 - 9.0 Mohs
Refractoriness ≥ 1770℃
LOI 0.1 - 0.5%

Available Grades

Grade Al₂O₃ Content Main Application
Standard Welding Flux 75% Min General purpose SAW flux, cost-effective formulation
Premium Welding Flux 80% Min High-performance SAW flux, pipe welding, structural steel
High-Purity Welding Flux 85-87% Min Critical applications, low-hydrogen flux, high-strength steel

Why Choose SEPPE Bauxite Powder for Welding Flux?

▸ SEPPE controls the entire production chain — from high-grade bauxite ore selection to fully integrated calcination, fine grinding, and global logistics. Our advanced laboratory monitors every batch for chemical consistency and particle size distribution, ensuring your welding flux raw material performs predictably and consistently.

▸ With established supply to over 40 countries and dedicated technical support, SEPPE helps welding flux manufacturers achieve stable arc performance, minimize weld defects, and maintain efficient production. Flexible packaging, private labeling, and OEM services are available.

Packaging & Delivery

▸ 25 kg bags, 50 kg bags, 1 MT jumbo bags

▸ 20' FCL: approx 25-27 MT

▸ Private labeling and custom packaging available

50kg bag  1000kg bag  1250 kg bag  1350 kg bag

FAQ

❓ What is bauxite powder used for in welding?

▸ It is used as a key component in submerged arc welding (SAW) fluxes to control slag viscosity, stabilize the arc, and refine the weld metal composition.

❓ Which mesh size should I choose — 200 mesh or 325 mesh?

▸ 200 mesh is commonly used for standard SAW flux formulations, while 325 mesh offers finer particle size for specialized applications requiring faster melting and smoother slag coverage. Both are available depending on your formulation needs.

❓ What alumina content is best for welding flux?

▸ It depends on your flux formulation. 75-80% Al₂O₃ is typical for general-purpose fluxes, while 85-87% is used for high-performance, low-hydrogen applications. We can supply across the full range.

❓ Do you provide samples and technical documents?

▸ Yes. Free samples for lab evaluation, along with TDS, SDS, and SGS test reports are available upon request.

Need Technical Support or Bulk Pricing?

▸ Contact SEPPE for: • Free Samples • TDS / SDS Documents • OEM Packaging Options • Bulk Container Pricing

Request a Quote

Inside SEPPE Calcined Bauxite Manufacturing

SEPPE implements a rigorous 7-stage quality control system across the entire production chain, from bauxite ore selection to final packaging. Our integrated approach ensures every shipment of calcined bauxite meets the strictest standards for chemical composition, physical properties, and batch-to-batch consistency.

ISO 9001:2015 Certified · Laboratory Accredited · Full Batch Traceability
SEPPE Laboratory


1

RAW BAUXITE INSPECTION

Incoming ore tested for Al₂O₃, Fe₂O₃, and TiO₂ content before processing. Only high-grade raw bauxite meeting minimum 85% Al₂O₃ potential is accepted into production.

2

HOMOGENIZATION & BLENDING

Raw bauxite homogenized and blended to stabilize chemical composition before calcination, eliminating composition fluctuations that cause batch inconsistencies.

3

ROTARY KILN CALCINATION CONTROL

Continuous temperature monitoring at ~1600°C ensures uniform heat distribution. Tumbling action inside rotary kiln guarantees complete phase conversion to stable corundum and mullite.

4

MAGNETIC SEPARATION & PURITY CHECK

Multi-stage magnetic separation removes iron contamination from crushing equipment. Iron (Fe₂O₃) content verified to ≤2.0% for premium refractory-grade material.

5

XRF CHEMICAL ANALYSIS

Every batch tested via X-ray fluorescence for Al₂O₃ (≥85%), Fe₂O₃ (≤2.0%), TiO₂ (≤4.0%), CaO (≤0.5%), and MgO (≤0.5%). Full chemical certificate provided with each shipment.

6

PHYSICAL PROPERTY TESTING

Bulk density (≥3.10 g/cm³), water absorption (≤2.5%), and refractoriness (≥1770°C) verified for every production batch. Particle size distribution tested via laser diffraction and sieve analysis.

7

BATCH CERTIFICATION & TRACEABILITY

Full documentation from raw ore source to shipping container. Each batch assigned a unique lot number for complete traceability. Pre-shipment inspection confirms grade, quantity, and packaging integrity.

Our Quality Commitment

▸ 100% batch traceability from bauxite ore source to final delivery

▸ Independent third-party testing (SGS, BV) available upon request

▸ ISO 9001:2015 certified manufacturing and quality management system

▸ Consistent product quality across every shipment — guaranteed

▸ Dedicated technical support for quality-related inquiries and application optimization

Need a Quote or Quality Documentation?

Contact SEPPE for product specifications, third-party test reports, OEM packaging, and bulk pricing.

Request a Quote