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Cenospheres in Cementing Weight Reducer

Views: 272     Author: CENOLITE     Publish Time: 2026-08-18      Origin: SEPPETECH

Cenospheres are used as lightweight solid additives when a cementing program needs a lower slurry density without adding more water. For this job, “cenosphere” is not a complete purchase description. SEPPE CenoLite 8540 is a 0-500 μm oilfield grade, and its published TDS is the starting point for batch review and slurry qualification.

SEPPE document used for this analysis

CENOSPHERE 8540 Technical Data Sheet. The document identifies the material as CenoLite 8540 (0-500 μm), manufactured by SEPPE Technologies for oilfield cementing.

Open the CenoLite 8540 TDS
SEM image of spherical cenosphere particles

SEM image showing the spherical morphology and smooth shell surfaces of cenospheres.

What the CenoLite 8540 TDS Actually States

The specification column is the proposed acceptance window. The typical column describes the reference value shown on Rev. 4.5; it is not a substitute for the batch result supplied with an order.

TDS item Specification Typical Buyer use
Floating rate >95% 98% Initial buoyancy screen.
Moisture at 105°C ≤0.3% 0.2% Dry handling and powder addition.
Bulk density 0.30-0.45 0.39 g/cm³ Bag and feeder planning.
True density 0.80-0.85 0.83 g/cm³ Formulation volume.
Shell chemistry SiO₂ 50-60%
Al₂O₃ 25-40%
CaO 1-1.5%
55.3%
37.6%
1.1%
Identity and batch comparison.

The Sieve Table Says More Than “0-500 μm”

The TDS reports cumulative retained values. Subtracting one cumulative value from the next gives a more useful view of the typical particle-size bands.

Calculated band Typical share Derived from TDS
250-500 μm 8% 8% at 250 μm; none above 500 μm.
150-250 μm 37% 45% minus 8%.
106-150 μm 22% 67% minus 45%.
63-106 μm 25% 92% minus 67%.
Below 63 μm 8% Reported -240 mesh fraction.
CenoLite 8540 particle size gradation curve

Fig. 2: Particle-size gradation for reading the calculated bands in the CenoLite 8540 TDS.

In the published typical curve, 84% of CenoLite 8540 lies between 63 and 250 μm. The coarse tail above 250 μm and the fine tail below 63 μm are both 8%. A shipment can therefore be compared with the reference curve instead of being described only as “0-500 μm.”

Bulk Density and True Density Answer Different Questions

The TDS gives 0.39 g/cm³ as the typical bulk density and 0.83 g/cm³ as the typical true density. Using one value in place of the other will distort either the logistics estimate or the formulation calculation.

You can also read Cenosphere Bulk Density vs. True Density for a focused explanation of these two measurements.

Loose volume at typical bulk density ≈1.54 m³ per 600 kg

600 kg divided by 390 kg/m³. Confirm bag dimensions and settling.

Particle volume at typical true density ≈0.72 m³ per 600 kg

600 kg divided by 830 kg/m³. This is the formulation-volume basis.

CENOSPHERE 8540 lists ISO 787-10 beside both density lines. When density becomes a purchase limit, put the agreed value and the exact working procedure on the same document. This prevents a bulk-density result and a pycnometer-density result from being compared as if they were interchangeable.

Floating Rate Does Not Measure Pressure Survival

The CenoLite 8540 requirement is above 95%, with 98% shown as typical. This helps identify material that sinks during the stated inspection. It does not show how many hollow particles remain intact after field mixing or pressure exposure.

The current CenoLite 8540 TDS does not publish a crush-pressure or pressure-survival value. An oilfield buyer should agree on a separate qualification test when shell survival is part of the cement program. The test conditions and acceptance limit belong on the enquiry or purchase specification.

Before a batch enters slurry testing
Material and lot

Confirm CenoLite 8540 (0-500 μm), the TDS revision and the production batch number.

Batch COA

Check the actual floating rate, moisture, bulk density, true density and cumulative sieve results.

Slurry qualification

Record the cement system, additives, mixing order, target slurry density, test temperature and pressure.

Retained sample

Keep material from the approved lot for comparison with repeat deliveries.

For a repeat order, compare the new COA and retained sample with the approved lot before releasing the material to production.

View the SEPPE cenosphere product page

Cenospheres in Cementing Weight Reducer

Views: 272     Author: CENOLITE     Publish Time: 2026-08-18      Origin: SEPPETECH

Cenospheres are used as lightweight solid additives when a cementing program needs a lower slurry density without adding more water. For this job, “cenosphere” is not a complete purchase description. SEPPE CenoLite 8540 is a 0-500 μm oilfield grade, and its published TDS is the starting point for batch review and slurry qualification.

SEPPE document used for this analysis

CENOSPHERE 8540 Technical Data Sheet. The document identifies the material as CenoLite 8540 (0-500 μm), manufactured by SEPPE Technologies for oilfield cementing.

Open the CenoLite 8540 TDS
SEM image of spherical cenosphere particles

SEM image showing the spherical morphology and smooth shell surfaces of cenospheres.

What the CenoLite 8540 TDS Actually States

The specification column is the proposed acceptance window. The typical column describes the reference value shown on Rev. 4.5; it is not a substitute for the batch result supplied with an order.

TDS item Specification Typical Buyer use
Floating rate >95% 98% Initial buoyancy screen.
Moisture at 105°C ≤0.3% 0.2% Dry handling and powder addition.
Bulk density 0.30-0.45 0.39 g/cm³ Bag and feeder planning.
True density 0.80-0.85 0.83 g/cm³ Formulation volume.
Shell chemistry SiO₂ 50-60%
Al₂O₃ 25-40%
CaO 1-1.5%
55.3%
37.6%
1.1%
Identity and batch comparison.

The Sieve Table Says More Than “0-500 μm”

The TDS reports cumulative retained values. Subtracting one cumulative value from the next gives a more useful view of the typical particle-size bands.

Calculated band Typical share Derived from TDS
250-500 μm 8% 8% at 250 μm; none above 500 μm.
150-250 μm 37% 45% minus 8%.
106-150 μm 22% 67% minus 45%.
63-106 μm 25% 92% minus 67%.
Below 63 μm 8% Reported -240 mesh fraction.
CenoLite 8540 particle size gradation curve

Fig. 2: Particle-size gradation for reading the calculated bands in the CenoLite 8540 TDS.

In the published typical curve, 84% of CenoLite 8540 lies between 63 and 250 μm. The coarse tail above 250 μm and the fine tail below 63 μm are both 8%. A shipment can therefore be compared with the reference curve instead of being described only as “0-500 μm.”

Bulk Density and True Density Answer Different Questions

The TDS gives 0.39 g/cm³ as the typical bulk density and 0.83 g/cm³ as the typical true density. Using one value in place of the other will distort either the logistics estimate or the formulation calculation.

You can also read Cenosphere Bulk Density vs. True Density for a focused explanation of these two measurements.

Loose volume at typical bulk density ≈1.54 m³ per 600 kg

600 kg divided by 390 kg/m³. Confirm bag dimensions and settling.

Particle volume at typical true density ≈0.72 m³ per 600 kg

600 kg divided by 830 kg/m³. This is the formulation-volume basis.

CENOSPHERE 8540 lists ISO 787-10 beside both density lines. When density becomes a purchase limit, put the agreed value and the exact working procedure on the same document. This prevents a bulk-density result and a pycnometer-density result from being compared as if they were interchangeable.

Floating Rate Does Not Measure Pressure Survival

The CenoLite 8540 requirement is above 95%, with 98% shown as typical. This helps identify material that sinks during the stated inspection. It does not show how many hollow particles remain intact after field mixing or pressure exposure.

The current CenoLite 8540 TDS does not publish a crush-pressure or pressure-survival value. An oilfield buyer should agree on a separate qualification test when shell survival is part of the cement program. The test conditions and acceptance limit belong on the enquiry or purchase specification.

Before a batch enters slurry testing
Material and lot

Confirm CenoLite 8540 (0-500 μm), the TDS revision and the production batch number.

Batch COA

Check the actual floating rate, moisture, bulk density, true density and cumulative sieve results.

Slurry qualification

Record the cement system, additives, mixing order, target slurry density, test temperature and pressure.

Retained sample

Keep material from the approved lot for comparison with repeat deliveries.

For a repeat order, compare the new COA and retained sample with the approved lot before releasing the material to production.

View the SEPPE cenosphere product page

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