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86% High Alumina Calcined Bauxite

Calcined bauxite is one of the principal ore of aluminum. Calcined bauxite is obtained by calcining (heating) superior grade bauxite at high temperature (from 850℃ to 1600℃).
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Quantity:
  • 0-3mm,1-3mm,3-5mm,5-8mm

  • SEPPE BAUXITE

  • 25083000

86% High Alumina Calcined Bauxite

Premium 86% Al₂O₃ calcined bauxite for demanding refractory, abrasive, and high-temperature applications.


★ 86% Al₂O₃ Min
★ High Bulk Density
★ Low Impurities
★ 0-3mm, 1-3mm, 3-5mm, 5-8mm
ISO 9001:2015 Certified · Exported to 40+ Countries
86% High Alumina Calcined Bauxite

            Download Technical Data Sheet

What Is 86% High Alumina Calcined Bauxite?

▸ 86% high alumina calcined bauxite is produced by sintering selected high-grade raw bauxite in a rotary kiln at temperatures above 1600°C. With a guaranteed minimum alumina content of 86%, it offers outstanding refractoriness, high density, and excellent chemical stability. It is a preferred choice for critical refractory linings, precision casting shells, and high-temperature ceramic components where superior performance is essential.

Production Process

▸ From bauxite ore to finished sand, every stage is controlled to ensure consistent quality:

Raw materials and supply

01 — Raw Material & Supply · Own mines, Al₂O₃ ≥ 65%

calcination process

02 — Calcination Process · Rotary kiln at 1450–1550°C

Processing and Grading

03 — Processing & Grading · Crushing, screening & magnetic separation

Testing and delivery

04 — Testing & Delivery · Full lab testing & global packaging

Why Rotary Kiln Calcination Matters for 86% Al₂O₃

▸ The rotary kiln process ensures the consistent high quality demanded by 86% alumina applications:

▸ Uniform High Alumina Content — tight control guarantees ≥86% Al₂O₃ in every batch for predictable refractory performance.

▸ Superior Density — complete sintering produces grains with bulk density ≥3.15 g/cm³, minimizing porosity and slag penetration.

▸ Excellent Thermal Stability — stable mullite-corundum phases ensure integrity at service temperatures up to 1770°C.

▸ Batch-to-Batch Consistency — advanced process control delivers repeatable chemistry and sizing for critical formulations.

Quality Control & Laboratory Testing

▸ XRF Chemical Analysis — every batch tested to confirm Al₂O₃ ≥86% and control Fe₂O₃, TiO₂, CaO, MgO

▸ Bulk Density & Porosity — measured to guarantee dense, low-porosity grains

▸ Particle Size Distribution — laser diffraction and sieve analysis for precise 0-3mm, 1-3mm, 3-5mm, 5-8mm fractions

▸ Magnetic Separation Inspection — removal of iron contamination

▸ Batch Traceability — full documentation from raw ore to shipment

SEPPE Laboratory


Key Benefits

▸ 86% Minimum Alumina — provides enhanced refractoriness and resistance to chemical attack compared to lower grades.

▸ High Bulk Density (≥3.15 g/cm³) — dense grain structure reduces porosity and extends lining life.

▸ Low Iron & Alkali — minimizes fluxing reactions in high-temperature service.

▸ Consistent Sizing — available in 0-3mm, 1-3mm, 3-5mm, and 5-8mm for precise formulation control.

▸ Batch-to-Batch Uniformity — ensures predictable performance in your refractory and casting processes.

Typical Applications

▸ Steel ladle working linings and impact pads
   ▸ Blast furnace trough and runner castables
   ▸ Precision investment casting shell systems
   ▸ High-temperature kiln furniture and ceramic components

Chemical Composition & Physical Properties

Chemical Composition
Al₂O₃ ≥ 86%
TiO₂ 2 - 3%
SiO₂ 5 - 10%
Fe₂O₃ ≤ 1.5%
CaO ≤ 0.4%
MgO ≤ 0.2%
K₂O + Na₂O ≤ 0.4%
Physical Properties
Shape Angular
Bulk Density ≥ 3.15 g/cm³
Apparent Porosity ≤ 5%
Specific Gravity ≥ 3.80 g/cm³
Hardness 8.0 - 9.0 Mohs
Refractoriness ≥ 1770℃
Regular Sizes 0-3mm, 1-3mm, 3-5mm, 5-8mm

Available Grades

Grade Al₂O₃ Content Main Application
High Alumina Grade 86% Min Steel ladle linings, blast furnace troughs, investment casting
Super Duty Grade 87% Min Critical refractories, high-temperature ceramics
Specialty Grade 88-90% Min Aerospace casting, specialty kiln furniture, ultra-high temperature applications

Why Choose SEPPE 86% Calcined Bauxite?

▸ SEPPE controls the entire production chain — from carefully selected high-alumina bauxite ore to fully integrated rotary calcination, crushing, precision screening, and global logistics. Every batch is tested to confirm ≥86% Al₂O₃, low impurities, and consistent particle size distribution, ensuring your material performs reliably in the most demanding refractory and casting applications.

▸ With established supply to over 40 countries and dedicated technical support, SEPPE helps refractory manufacturers and foundries achieve longer lining life, improved product quality, and stable production. Flexible packaging, private labeling, and OEM services are available.

Packaging & Delivery

▸ 50 kg bags, 1 MT, 1.25 MT or 1.35 MT jumbo bags

▸ 20' FCL: approx 25-27 MT

▸ Private labeling and custom packaging available

50kg bag  1000kg bag  1250 kg bag  1350 kg bag

FAQ

❓ What are the benefits of 86% alumina calcined bauxite over 85%?

▸ The higher alumina content provides increased refractoriness, better slag resistance, and lower porosity, making it suitable for more demanding applications such as ladle working linings and precision casting.

❓ What sizes are available for 86% calcined bauxite?

▸ Standard sizes include 0-3mm, 1-3mm, 3-5mm, and 5-8mm. Custom sizing can be arranged upon request.

❓ Do you provide samples and test certificates?

▸ Yes. Free samples for lab evaluation, along with TDS, SDS, and SGS test reports are available upon request.

Need Technical Support or Bulk Pricing?

▸ Contact SEPPE for: • Free Samples • TDS / SDS Documents • OEM Packaging Options • Bulk Container Pricing

Request a Quote

Inside SEPPE Calcined Bauxite Manufacturing

SEPPE implements a rigorous 7-stage quality control system across the entire production chain, from bauxite ore selection to final packaging. Our integrated approach ensures every shipment of calcined bauxite meets the strictest standards for chemical composition, physical properties, and batch-to-batch consistency.

ISO 9001:2015 Certified · Laboratory Accredited · Full Batch Traceability
1

RAW BAUXITE INSPECTION

Incoming ore tested for Al₂O₃, Fe₂O₃, and TiO₂ content before processing. Only high-grade raw bauxite meeting minimum 85% Al₂O₃ potential is accepted into production.

2

HOMOGENIZATION & BLENDING

Raw bauxite homogenized and blended to stabilize chemical composition before calcination, eliminating composition fluctuations that cause batch inconsistencies.

3

ROTARY KILN CALCINATION CONTROL

Continuous temperature monitoring at ~1600°C ensures uniform heat distribution. Tumbling action inside rotary kiln guarantees complete phase conversion to stable corundum and mullite.

4

MAGNETIC SEPARATION & PURITY CHECK

Multi-stage magnetic separation removes iron contamination from crushing equipment. Iron (Fe₂O₃) content verified to ≤2.0% for premium refractory-grade material.

5

XRF CHEMICAL ANALYSIS

Every batch tested via X-ray fluorescence for Al₂O₃ (≥85%), Fe₂O₃ (≤2.0%), TiO₂ (≤4.0%), CaO (≤0.5%), and MgO (≤0.5%). Full chemical certificate provided with each shipment.

6

PHYSICAL PROPERTY TESTING

Bulk density (≥3.10 g/cm³), water absorption (≤2.5%), and refractoriness (≥1770°C) verified for every production batch. Particle size distribution tested via laser diffraction and sieve analysis.

7

BATCH CERTIFICATION & TRACEABILITY

Full documentation from raw ore source to shipping container. Each batch assigned a unique lot number for complete traceability. Pre-shipment inspection confirms grade, quantity, and packaging integrity.

Our Quality Commitment

▸ 100% batch traceability from bauxite ore source to final delivery

▸ Independent third-party testing (SGS, BV) available upon request

▸ ISO 9001:2015 certified manufacturing and quality management system

▸ Consistent product quality across every shipment — guaranteed

▸ Dedicated technical support for quality-related inquiries and application optimization

Need a Quote or Quality Documentation?

Contact SEPPE for product specifications, third-party test reports, OEM packaging, and bulk pricing.

Request a Quote