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Product Details

High Refractory Calcined Bauxite Sand

Bauxite sand is an artificial aggregate with higher strength and hardness than natural bauxite.It is an indispensable material in making refractory castable.Mixed with high alumina cement, powder according to a certain of proportion, high alumina aggregates can be made into refractory concrete with high strength.
Availability:
Quantity:
  • 0-3mm,1-3mm,3-5mm,5-8mm

  • SEPPE BAUXITE

  • 25083000

   

High Refractory Calcined Bauxite Sand

▸ High-purity, thermally stable bauxite sand for demanding refractory and foundry applications.

★ High Alumina     ★ Refractoriness 1770℃+

★ Low Iron             ★ Consistent Particle Shape

What Is High Refractory Calcined Bauxite Sand?

▸ High refractory calcined bauxite sand is produced by sintering selected raw bauxite in a rotary kiln at over 1600°C, then crushing and screening to precise grain sizes. The resulting sand features high alumina content, low impurities, and exceptional refractoriness. It is widely used as a key aggregate in refractory castables, bricks, foundry molds, and precision casting shells where thermal stability and mechanical strength are essential.

Production Process

Production Process

Why Rotary Kiln Calcination Matters for Refractory Sand

The rotary kiln process delivers the consistent quality required for high-performance refractory sands:

  • Uniform Grain Density — every grain achieves ≥3.10 g/cm³ bulk density, ensuring high strength and low porosity in finished products.

  • Complete Phase Conversion — stable mullite and corundum crystals resist thermal shock and deformation at temperatures up to 1770°C.

  • Low Variability — tight control of chemistry and sizing ensures repeatable performance from batch to batch.

  • Optimized Grain Shape — angular to sub-angular particles provide excellent mechanical interlock with binders.

Quality Control & Laboratory Testing

▸ XRF Chemical Analysis — every batch tested for Al₂O₃, Fe₂O₃, TiO₂, CaO, MgO content


▸ Bulk Density Measurement — pycnometer method to verify ≥ 3.10 g/cm³


▸ Particle Size Distribution — laser diffraction and sieve analysis for accurate grading


▸ Magnetic Separation Inspection — removal of iron contamination


▸ Batch Traceability — full documentation from raw ore source to shipping container

SEPPE Laboratory

         On-site laboratory at SEPPE processing facility

Key Benefits

▸ Outstanding Refractoriness — maintains integrity up to 1770°C, ideal for severe thermal environments.

▸ High Bulk Density — reduces porosity in castables and molds, improving mechanical strength and wear resistance.

▸ Chemical Stability — low iron and alkali content minimize unwanted reactions with metals or slags.

▸ Excellent Grain Integrity — grains resist fracture under mixing and ramming, preserving original size distribution.

▸ Custom Sizing — available in a range of calibrated fractions to meet specific formulation needs.

Typical Applications

▸ Refractory castables, gunning mixes, and ramming mixes


▸ Ladle linings, tundish linings, and furnace linings


▸ Precision investment casting shells


▸ Foundry mold and core aggregates

Chemical Composition & Physical Properties

Chemical Composition
Al₂O₃ 75-90% 
Fe₂O₃ 0.5-2.5%
TiO₂ 2-3% 
CaO 0-0.4%
MgO 0-0.2% 
Physical Properties
Bulk Density 2.90-3.25 g/cm³
Water Absorption ≤ 2.5%
Refractoriness ≥ 1770℃
Common Sizes 0-3mm, 1-3mm, 3-5mm, 5-8mm,...

Available Grades

Grade Al₂O₃ Content Main Application
Standard Refractory Sand 80% Min General purpose castables, backup linings
High-Refractory Sand 85% Min Ladle linings, tundish, high-temperature kilns
Super Duty Sand 87-88% Min Critical refractories, aerospace investment casting

Why Choose SEPPE Calcined Bauxite Sand?

▸ SEPPE integrates mining, rotary kiln calcination, precision screening, and global logistics under one quality system. Every shipment of bauxite sand is backed by XRF analysis, particle size distribution testing, and density verification to ensure you get exactly what you specified.


▸ With customers in over 40 countries and dedicated technical support, SEPPE helps refractory manufacturers and foundries achieve consistent product quality, reduce defects, and optimize production costs. Flexible packaging, private labeling, and OEM services are available.

Packaging & Delivery

▸ 50 kg bags, 1 MT, 1.25 MT or 1.35 MT jumbo bags

▸ 20' FCL: approx 25-27 MT

▸ Private labeling and custom packaging available

50kg   1000kg  1250 kg  1350(1)

FAQ

❓ What are the main uses of calcined bauxite sand?

▸ It is used as a high-temperature aggregate in refractory castables, linings, foundry molds, and investment casting shells.

❓ What particle sizes are available?

▸ Standard sizes include 0-3mm, 1-3mm, 3-5mm, and 5-8mm. Custom sizing can be arranged.

❓ How does this sand improve refractory performance?

▸ Its high density and refractoriness reduce porosity and shrinkage, resulting in longer lining life and better thermal insulation.

Need Technical Support or Bulk Pricing?

▸ Contact SEPPE for:  • Free Samples  • TDS / SDS Documents  • OEM Packaging Options  • Bulk Container Pricing

Request a Quote


Company Information


Founded in 2015 in China, SEPPE is the world's leading manufacturer of Aluminum Oxide materials in severe conditions - including sintered bauxite proppants, fused alumina, and bauxite materials - used in Ceramics & Refractories,Oil & Gas fracturing, Casting & Foundry, Blasting & Polishing, Abrasives & Grinding, more than hundreds of application worldwide. It's seamless global distribution network ensures smooth delivery of materials from SEPPE plants to all around the world.

 



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                      Total Revenue(%)

                                North America

                               40.00%

                              Domestic Market

                               21.00%

                                    Mid East

                               10.00%

                                Southeast Asia

                               10.00%

                                     Aferica 

                                9.00%

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                                5.00%

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                                3.00%

                                South America

                                2.00%