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Cenospheres for Polyester Resin

Cenosphere is a hollow ball of fly ash that floats on water , and it's mainly composed of silica and alumina. It's widely used in refractory and thermal insulation materials, building materials, petroleum industry, insulating materials, coatings industry, ect.
Availability:
Quantity:
  • 100Mesh

  • SEPPE

  • 2621900090

Cenospheres for Polyester Resin

SEPPE cenospheres for polyester resin are lightweight hollow aluminosilicate microspheres with 100 Mesh Through particle size and approx. 0.80-0.85 g/cm³ true density. This grade is designed for polyester resin systems, artificial stone, casting fillers, and weight-reduction applications where stable mineral filling and low density are required.


★ 100 Mesh Through
◆ True Density 0.80-0.85 g/cm³
★ Polyester Resin Filler
◆ Artificial Stone Filler
★ Low Density Resin Filler
◆ Weight Reduction Grade
ISO 9001:2015 Certified · Batch QC · TDS Available · Custom Packaging

What Are Cenospheres for Polyester Resin?

▸ Cenospheres for polyester resin are lightweight resin filler microspheres used to reduce compound density while maintaining mineral stability and filling volume.

▸ The 100 Mesh Through grade disperses in polyester resin systems and helps reduce coarse particle defects in artificial stone, cast resin products, and resin filler applications.

▸ The approx. 0.80-0.85 g/cm³ true density range supports weight reduction in resin-rich systems without relying on organic lightweight fillers.

Key Performance Characteristics

▸ Polyester Resin Filler: Designed for unsaturated polyester resin systems, casting resin, artificial stone, and resin filler formulations.

▸ 100 Mesh Through: Fine screened grade supports blending and reduces coarse particles in resin applications.

▸ Low Density Resin Filler: Approx. 0.80-0.85 g/cm³ true density helps lower finished product weight.

▸ Artificial Stone Application: Suitable for artificial stone and cast products where weight reduction and volume filling are required.

▸ Hollow Ceramic Stability: Aluminosilicate microspheres provide stable inorganic filling for resin systems after compatibility testing.

Hollow Microsphere Structure   Cenosphere SEM Structure

Typical Applications

▸ Unsaturated polyester resin systems

▸ Artificial stone filler and cast resin products

▸ Lightweight resin filler and casting filler applications

▸ Decorative resin panels and molded resin products

▸ Weight reduction filler for resin-rich formulations

Chemical Composition & Physical Properties

Chemical Analysis (Typical)
SiO₂ 50-60%
Al₂O₃ 25-40%
Fe₂O₃ 1-6% / low iron grade available
CaO 1-1.5%
Physical Properties
Shape Hollow spherical powder
Color Light grey to white
Particle Size 100 Mesh Through
True Density Approx. 0.80-0.85 g/cm³
Recommended Use Polyester resin systems, artificial stone, casting filler, and weight-reduction applications
Bulk Density Grade dependent
Customization Surface treatment and particle size selection available on request

Technical Documents

▸ CENOSPHERE TDS — general technical data for polyester resin filler evaluation and customer documentation.

▸ Coating Grade Specification Sheet — particle size distribution, pH, iron content, and coating-grade controls.

Packaging & Delivery

▸ 600 kg jumbo bags — approximately 40 bags per 40' High Cube FCL, depending on grade and loading plan.

▸ Custom packaging, palletizing, and private labeling are available upon request.

▸ Store sealed in dry conditions. Reliable container shipment is available to major ports worldwide.

FAQ

❓ Why use cenospheres in polyester resin?

▸ Cenospheres reduce resin compound density while providing stable hollow ceramic filling and volume efficiency.

❓ Is 100 Mesh Through suitable for artificial stone?

▸ Yes. The fine screened grade can be evaluated in artificial stone and cast resin products where smooth filling and lower weight are required.

❓ Can it reduce resin consumption?

▸ It can improve volume filling efficiency, but final resin demand depends on dosage, viscosity, and formulation design.

❓ Do I need surface treatment?

▸ Surface treatment can be discussed if stronger resin bonding or improved dispersion is required.

❓ Can SEPPE provide samples?

▸ Yes. Samples, TDS, and batch COA can be provided for resin formulation trials.

Need Samples or Custom Specifications?

Contact SEPPE for product specifications, samples, formulation trials, OEM packaging, and bulk pricing.

Request a Quote

Coating Grade Cenosphere Quality Control System

SEPPE operates a fully integrated ISO 9001:2015 certified quality management system for coating grade cenospheres. Quality control focuses on particle size consistency, low iron content, particle density, moisture, chemical composition, and dispersion performance for coating applications.


★ ISO 9001:2015 Certified
◆ Particle Size Verification
★ Low Iron Content Control
◆ Coating Performance Test
★ Full Batch Traceability
◆ Digital COA Available
▸Independent Laboratory Verification · On-Site Quality Audits · 24/7 Technical Support

End-to-End Quality Control Process

▸Our quality control process covers the key stages from raw material verification to final shipment, with acceptance criteria confirmed by the applicable TDS, COA, purchase specification, or agreed test plan.

01
Raw Material Inspection
Verify fly ash source
Chemical composition test
Physical property screening
02
Separation & Purification
Floatation separation
Magnetic iron removal
Precision size classification
03
In-Process Testing
Real-time density monitoring
Particle size analysis
Iron content check

04

Final Batch Inspection
Particle size verification
Iron content verification
Coating performance test
05
Packaging & Shipment
Package integrity check
Batch labeling verification
Container loading supervision

Coating Grade (CENOLITE 910) Testing Standards

Test Parameter Test Method Specification
Particle Size Distribution ISO 13320:2020
Laser Diffraction
D50: 45–60 μm
D98: 105–140 μm
pH Value ISO 787-9:2019
10% Aqueous Suspension
7.0 ± 1.0
Iron Content (reported as Fe₂O₃) X-Ray Fluorescence (XRF) < 6%
True Density
(Particle Density)
ISO 12154:2014
Gas Displacement Pycnometry
0.70–0.90 g/cm³
Moisture Content
(Matter Volatile at 105°C)
ISO 787-2:2021
105°C, 2 h
≤ 0.3%
Chemical Composition X-Ray Fluorescence (XRF) SiO₂: 55–65%
Al₂O₃: 27–33%
Dispersion Test High-Speed Mixing + Hegman Gauge
Agreed Coating System
According to the selected coating system and customer-approved test plan

Testing note: Final specifications, test methods, acceptance limits, and testing frequency shall be confirmed in the applicable TDS, batch COA, purchase specification, or customer-approved test plan.

Core Testing Equipment

▸ Our laboratory equipment supports the coating-grade control parameters listed above:

• Laser Particle Size Analyzer – particle-size distribution by ISO 13320:2020.

• pH Meter – pH of a 10% aqueous suspension by ISO 787-9:2019.

• XRF Spectrometer – iron content and major oxide composition.

• Gas Pycnometer – particle density by gas displacement pycnometry in accordance with ISO 12154:2014.

• Drying Oven and Analytical Balance – matter volatile at 105°C by ISO 787-2:2021.

• High-Speed Disperser and Hegman Gauge – dispersion assessment under customer-agreed coating-system conditions.

High-Speed Dispersion Test EquipmentGas PycnometerCoating Quality Control Equipment

Quality Assurance & Traceability

▸ CENOLITE 910 quality control covers the following critical parameters:

• Particle size distribution – laser diffraction by ISO 13320:2020; D50: 45–60 μm and D98: 105–140 μm.

• Iron content (reported as Fe₂O₃) – controlled below 6% by XRF.

• pH value – 10% aqueous suspension by ISO 787-9:2019; 7.0 ± 1.0.

• True density (particle density) – gas displacement pycnometry by ISO 12154:2014; 0.70–0.90 g/cm³.

• Moisture content – matter volatile at 105°C by ISO 787-2:2021; ≤ 0.3%.

• Dispersion performance – evaluated with high-speed mixing and a Hegman gauge under the selected coating system and agreed test conditions.

Download Technical Documents

• For initial introduction and bidding documents
• Detailed particle size distribution, pH, and iron content

FAQ – Coating Grade Cenospheres

❓ What is the typical particle size range for CENOLITE 910?

▸ D50 = 45-60 μm, D98 = 105-140 μm, optimized for thin-film and industrial coatings.

❓ Why is iron content important for coating applications?

▸ Low iron (≤6%) ensures lighter color and better opacity, especially for white or light-colored paints and primers.

❓ Do you test dispersion performance?

▸ Dispersion can be evaluated using high-speed mixing and a Hegman gauge under a customer-agreed coating system, addition level, mixing speed, test duration, and acceptance criterion.

❓ Can you provide a COA with every shipment?

▸ Yes, each shipment includes a digital Certificate of Analysis with batch-specific test results.

❓ Can you customize particle size for a specific coating resin?

▸ Yes, we offer custom cuts (e.g., D50=30-40μm for high-gloss finishes) upon request.

Need Custom Coating Grade Specifications?

Contact our coating specialists to discuss custom PSD, iron content targets, or to request batch samples for your formulation.

Contact Coating Team
Get a Quote & Free Samples
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