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Low Crystalline Silica Calcined Bauxite

SEPPE low crystalline silica calcined bauxite is a hard, angular aggregate developed for high-friction and anti-slip surfacing systems. Produced from selected bauxite through controlled shaft-kiln calcination, the specified 80% Al₂O₃ grade recorded crystalline silica content below 1% in laboratory testing.
With excellent hardness, wear resistance and controlled particle sizing, it is suitable for resin-bonded industrial floors, surface coatings, pedestrian walkways, ramps, loading areas and anti-skid road applications. Laboratory reports, technical data and samples are available upon request.
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Quantity:
  • 1-3mm

  • SEPPE BAUXITE

Low Crystalline Silica Calcined Bauxite

SEPPE low crystalline silica calcined bauxite is developed for high-friction and anti-slip surfacing systems where aggregate durability, surface grip and transparent silica documentation are important. The designated 1–3 mm shaft-kiln grade—with Al₂O₃ ≥80% (typically 82–85%) and PSV ≥70—recorded less than 1% crystalline silica in laboratory testing while retaining the hard, angular structure required for demanding resin-bonded and traffic-bearing surfaces.


★ Crystalline Silica <1%
★ Al₂O₃ ≥80% (typically 82–85%)
★ Shaft-Kiln Calcined
★ PSV ≥70
★ 1–3 mm Grading
★ Test Documentation

Result applies to the specified laboratory-tested material. Request the current report and batch documentation before specification or purchase.

Low crystalline silica calcined bauxite aggregate

What Is Low Crystalline Silica Calcined Bauxite?

Low crystalline silica calcined bauxite is a selected and calcined bauxite aggregate with a documented crystalline silica content below the stated threshold. SEPPE's designated low-silica grade is produced from selected bauxite, calcined in a shaft kiln, and screened to a controlled 1–3 mm particle size for high-friction and anti-slip applications.

Unlike a general “low silica” statement based only on total SiO₂ chemistry, the <1% value refers specifically to crystalline silica measured in the tested material. The applicable laboratory report, test method and sample identification should be reviewed together when evaluating the product.

Why Crystalline Silica Content Matters

Crystalline silica information is increasingly requested during material selection, workplace risk review and supplier qualification. A clearly tested low crystalline silica grade gives contractors, coating formulators and procurement teams more precise information about the raw aggregate they are handling.

Low crystalline silica content does not mean silica-free or dust-free. Appropriate handling procedures, dust controls, personal protective equipment and project-specific risk assessment remain necessary.

Controlled Production Process

From raw material selection to finished aggregate, the process is controlled to support consistent chemistry, particle size and product documentation.

Selected bauxite raw material for low crystalline silica calcined bauxite

01 — Raw Material · Selected bauxite for the 80-grade product

Shaft kiln calcination of selected bauxite

02 — Shaft-Kiln Calcination · Controlled high-temperature calcination

Crushing screening and grading of calcined bauxite aggregate

03 — Crushing & Grading · Controlled particle-size distribution

Calcined bauxite testing and delivery

04 — Testing & Delivery · Final inspection and global packaging

Quality Control & Laboratory Testing

▸ Crystalline Silica Analysis — laboratory analysis of the specified material recorded a result below 1%.

▸ Chemical Analysis — Al₂O₃ is controlled at ≥80% (typically 82–85%), with other major oxides also monitored.

▸ Particle Size Control — screening and grading are checked against the specified 1–3 mm size range.

▸ Physical Testing — the specified product requirement is PSV ≥70; supporting physical test data are available on request.

▸ Batch Documentation — request current reports, sample identification and commercial batch documents before final approval.

SEPPE quality control laboratory for calcined bauxite

Key Benefits

• Low Crystalline Silica — the specified laboratory-tested grade recorded crystalline silica below 1%.

• Hard, Angular Aggregate — processed particles help create a textured surface for high-friction and anti-slip systems.

• Wear and Polishing Resistance — selected grades are available for surfaces exposed to pedestrian movement, braking, turning and repeated traffic.

• Resin-System Compatibility — suitable for use with compatible epoxy, polyurethane and other resin-bonded coating systems.

• Controlled Particle Size — the 1–3 mm grading is screened for consistent application and resin coverage.

• Supporting Documentation — laboratory reports, technical data, samples and batch information are available upon request.

Typical High-Friction & Anti-Slip Applications

▸ Resin-bonded industrial flooring
▸ High-friction surface coatings
▸ Pedestrian walkways and crossings
▸ Stairs, access ramps and loading areas
▸ Car parks and transport terminals
▸ Bridge decks and cycleways
▸ Intersections and braking zones
▸ Anti-skid road surfacing systems

Typical Product Properties

Property Specified Low Crystalline Silica Grade
Crystalline Silica <1%*
Al₂O₃ ≥80% (typically 82–85%)
Calcination Type Shaft kiln
Particle Size 1–3 mm
PSV (Polished Stone Value) ≥70
Documentation Laboratory report, technical data and samples on request

The crystalline silica value is based on the tested sample of the specified material. Product acceptance should be based on the current laboratory report and agreed commercial specification.

Packaging & Delivery

▸ 50 kg bags, 1 MT jumbo bags or packaging according to confirmed order requirements

▸ Custom bag printing and private labelling available for commercial orders

▸ Samples and supporting technical documents can be arranged before bulk shipment

50 kg bag packaging for calcined bauxite One metric tonne jumbo bag for calcined bauxite 1250 kg jumbo bag packaging for calcined bauxite Bulk calcined bauxite packaging and delivery

FAQ

What does “crystalline silica <1%” mean?

It means the tested sample of the specified calcined bauxite grade recorded less than 1% crystalline silica under the laboratory method stated in the report. It is a bulk-material composition result, not an airborne dust exposure measurement.

Is low crystalline silica the same as silica-free?

No. A result below 1% must not be described as silica-free. Normal dust-control and safe-handling measures remain necessary during transport, pouring, mixing and application.

Does the <1% result apply to every calcined bauxite product?

The claim applies only to the designated grade and tested material identified in the relevant laboratory documentation. Other grades should be assessed using their own reports.

Can this material be used in high-friction resin systems?

Yes. The specified product is supplied in a controlled 1–3 mm grading for compatible epoxy, polyurethane and other resin-bonded systems. Final application suitability should be confirmed with the surfacing-system designer or binder supplier.

Can SEPPE provide samples and test documents?

Yes. Samples, technical data and available laboratory documentation can be requested for product evaluation before a commercial order.

Need a Low Crystalline Silica Anti-Slip Aggregate?

Contact SEPPE for product samples, crystalline silica documentation, technical data, available physical test reports and bulk pricing.

Request a Quote

Inside SEPPE Calcined Bauxite Manufacturing

SEPPE implements a rigorous 7-stage quality control system across the entire production chain, from bauxite ore selection to final packaging. Our integrated approach ensures every shipment of calcined bauxite meets the strictest standards for chemical composition, physical properties, and batch-to-batch consistency.

ISO 9001:2015 Certified · Laboratory Accredited · Full Batch Traceability              
1

RAW BAUXITE INSPECTION

Incoming ore tested for Al₂O₃, Fe₂O₃, and TiO₂ content before processing. Only high-grade raw bauxite meeting minimum 85% Al₂O₃ potential is accepted into production.

2

HOMOGENIZATION & BLENDING

Raw bauxite homogenized and blended to stabilize chemical composition before calcination. This step is especially critical for shaft kiln production, where consistent raw material chemistry compensates for the inherent temperature gradients of static kiln operation.

3

SHAFT KILN CALCINATION CONTROL

Vertical shaft kiln calcination at temperatures around 1500-1600°C. Strict temperature zone control and consistent feed rate ensure thorough calcination. The shaft kiln method offers a cost-effective production route while maintaining reliable refractory performance with bulk density ≥2.90 g/cm³.

4

MAGNETIC SEPARATION & PURITY CHECK

Multi-stage magnetic separation removes iron contamination from crushing equipment. Iron (Fe₂O₃) content verified to ≤2.0% for premium refractory-grade material.

5

XRF CHEMICAL ANALYSIS

Every batch tested via X-ray fluorescence for Al₂O₃ (75-90%), Fe₂O₃ (≤2.0%), TiO₂ (≤4.0%), CaO (≤0.5%), and MgO (≤0.5%). Full chemical certificate provided with each shipment.

6

PHYSICAL PROPERTY TESTING

Bulk density (≥2.90 g/cm³), water absorption (≤3.0%), and refractoriness (≥1770°C) verified for every production batch. Particle size distribution tested via laser diffraction and sieve analysis.

7

BATCH CERTIFICATION & TRACEABILITY

Full documentation from raw ore source to shipping container. Each batch assigned a unique lot number for complete traceability. Pre-shipment inspection confirms grade, quantity, and packaging integrity.

Our Quality Commitment

▸ 100% batch traceability from bauxite ore source to final delivery

▸ Independent third-party testing (SGS, BV) available upon request

▸ ISO 9001:2015 certified manufacturing and quality management system

▸ Consistent product quality across every shipment — guaranteed

▸ Dedicated technical support for quality-related inquiries and application optimization

Need a Quote or Quality Documentation?

Contact SEPPE for product specifications, third-party test reports, OEM packaging, and bulk pricing.

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