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Calcined Bauxite

Bauxite aggregate is made of excellent bauxite ores, it is homogenized and calcined under advanced technology. This products are in stable index, homogeneous structure and excellent high-temperature performance.
Availability:
Quantity:
  • 3-5mm

  • SEPPE BAUXITE

  • 25083000


Calcined Bauxite

One of the hardest natural minerals after diamond, engineered for superior refractory and abrasive performance.


★ Al₂O₃ 75-90%
★ Refractoriness 1770℃+
★ Bulk Density 2.80-3.25 g/cm³
★ Hardness 7.5-9.0 Mohs
ISO 9001:2015 Certified · Exported to 40+ Countries
Calcined Bauxite

            Download Technical Data Sheet

What Is Calcined Bauxite?

▸ Calcined bauxite is produced by sintering high-grade raw bauxite at high temperatures around 1600°C. This process removes moisture and impurities, yielding a dense, hard, and chemically stable material with high alumina content. It is widely used as a refractory aggregate, abrasive media, and in ceramic formulations where thermal shock resistance and mechanical strength are critical. Its hardness is second only to diamond among natural minerals, ensuring exceptional wear resistance.

Production Process

▸ From bauxite ore to finished sand, every stage is controlled to ensure consistent quality:

Raw materials and supply

01 — Raw Material & Supply · Own mines, Al₂O₃ ≥ 65%

calcination process

02 — Calcination Process · Rotary kiln at 1450–1550°C

Processing and Grading

03 — Processing & Grading · Crushing, screening & magnetic separation

Testing and delivery

04 — Testing & Delivery · Full lab testing & global packaging

Why SEPPE Calcination Matters

▸ Our advanced calcination process delivers consistent, high-performance bauxite:

• Uniform Heat Distribution — every particle receives consistent thermal treatment, eliminating under-burned or over-burned material.

• High Bulk Density — dense grain structure reduces porosity and improves wear resistance in finished refractories.

• Improved Phase Stability — complete conversion to stable mullite and corundum phases ensures reliability at temperatures up to 1770°C.

• Lower Variability — batch-to-batch consistency that traditional shaft kilns cannot match, critical for industrial refractory formulations.

Quality Control & Laboratory Testing

▸ XRF Chemical Analysis — every batch tested for Al₂O₃, Fe₂O₃, TiO₂, CaO, MgO, K₂O, Na₂O content to ensure grade compliance.

▸ Bulk Density Measurement — pycnometer method to verify specified density range (2.80-3.25 g/cm³).

▸ Water Absorption & Apparent Porosity — tested to confirm low porosity and dense grain structure.

▸ Particle Size Distribution — laser diffraction and sieve analysis for accurate grading of each fraction.

▸ Magnetic Separation Inspection — removal of iron contamination to meet premium specifications.

▸ Batch Traceability — full documentation from raw ore source to final shipping container.

SEPPE Laboratory


Key Benefits

▸ Wide Alumina Range — available from 75% to 90% Al₂O₃ to match your specific performance and budget requirements.

▸ High Bulk Density — dense grain structure reduces porosity and improves wear resistance in castables and bricks.

▸ Excellent Refractoriness — withstands service temperatures up to 1770°C without deformation.

▸ Low Impurity Levels — low iron and alkali content minimizes reactions in high-temperature environments.

▸ Flexible Sizing — available in a range of calibrated fractions to suit various industrial processes.

Typical Applications

Typical Applications

Chemical Composition & Physical Properties

Chemical Composition
Al₂O₃ 75 - 90%
TiO₂ 2 - 3%
SiO₂ 6 - 18%
Fe₂O₃ 0.5 - 2.5%
CaO 0 - 0.4%
MgO 0 - 0.2%
K₂O + Na₂O 0 - 0.4%
Physical Properties
Shape Angular
LOI 0.1 - 0.5%
Specific Gravity 3.70 g/cm³
Bulk Density 2.80 - 3.25 g/cm³
Hardness 7.5 - 9.0 Mohs
Moisture Content 0.1 - 0.3%
Refractoriness ≥ 1770℃
Regular Sizes 0-1mm, 1-3mm, 3-5mm, 5-8mm, …

Available Grades

Grade Al₂O₃ Content Main Application
Economy Refractory 75% Min General purpose castables and backup linings
General Refractory 80% Min Rotary kiln linings, cement plant refractories
Premium Refractory 85% Min Steel ladles, blast furnaces, tundish linings
Specialty / High-End 87-88% Min High-temperature ceramics, specialty kiln furniture

Why Choose SEPPE Calcined Bauxite?

▸ SEPPE controls the entire production chain — from high-grade bauxite ore selection to fully integrated calcination, crushing, screening, and global logistics. Our advanced laboratory monitors every batch for chemical consistency and physical properties, ensuring you receive material that performs reliably in extreme environments.

▸ With established supply to over 40 countries and dedicated technical support, SEPPE helps refractory, abrasive, and ceramic manufacturers reduce rejection rates and maintain stable production. We also offer flexible packaging and OEM services to match your operational needs.

Packaging & Delivery

▸ 50 kg bags, 1 MT, 1.25 MT or 1.35 MT jumbo bags

▸ 20' FCL: approx 25-27 MT

▸ Private labeling and custom packaging available

50kg bag  1000kg bag  1250 kg bag  1350 kg bag

FAQ

❓ What is calcined bauxite used for?

▸ It is used as a high-temperature aggregate in refractory bricks, castables, ladle linings, kiln linings, abrasive blasting, and precision casting.

❓ What alumina content do you offer?

▸ We supply grades from 75% up to 90% Al₂O₃, including 80%, 85%, 87%, and 88% to match your specific requirements.

❓ What particle sizes are available?

▸ Standard sizes: 0-1mm, 1-3mm, 3-5mm, 5-8mm, 25-50mm. Custom sizing can be arranged upon request.

❓ Can you supply long-term bulk orders?

▸ Absolutely. With integrated mining and processing, we maintain stable inventory levels and can support annual supply contracts.

❓ Do you provide samples and technical documents?

▸ Yes. Free samples for lab evaluation, along with TDS, SDS, and SGS test reports are available upon request.

Need Technical Support or Bulk Pricing?

▸ Contact SEPPE for: • Free Samples • TDS / SDS Documents • OEM Packaging Options • Bulk Container Pricing

Request a Quote

Inside SEPPE Calcined Bauxite Manufacturing

SEPPE implements a rigorous 7-stage quality control system across the entire production chain, from bauxite ore selection to final packaging. Our integrated approach ensures every shipment of calcined bauxite meets the strictest standards for chemical composition, physical properties, and batch-to-batch consistency.

ISO 9001:2015 Certified · Laboratory Accredited · Full Batch Traceability
1

RAW BAUXITE INSPECTION

Incoming ore tested for Al₂O₃, Fe₂O₃, and TiO₂ content before processing. Only high-grade raw bauxite meeting minimum 85% Al₂O₃ potential is accepted into production.

2

HOMOGENIZATION & BLENDING

Raw bauxite homogenized and blended to stabilize chemical composition before calcination, eliminating composition fluctuations that cause batch inconsistencies.

3

ROTARY KILN CALCINATION CONTROL

Continuous temperature monitoring at ~1600°C ensures uniform heat distribution. Tumbling action inside rotary kiln guarantees complete phase conversion to stable corundum and mullite.

4

MAGNETIC SEPARATION & PURITY CHECK

Multi-stage magnetic separation removes iron contamination from crushing equipment. Iron (Fe₂O₃) content verified to ≤2.0% for premium refractory-grade material.

5

XRF CHEMICAL ANALYSIS

Every batch tested via X-ray fluorescence for Al₂O₃ (≥85%), Fe₂O₃ (≤2.0%), TiO₂ (≤4.0%), CaO (≤0.5%), and MgO (≤0.5%). Full chemical certificate provided with each shipment.

6

PHYSICAL PROPERTY TESTING

Bulk density (≥3.10 g/cm³), water absorption (≤2.5%), and refractoriness (≥1770°C) verified for every production batch. Particle size distribution tested via laser diffraction and sieve analysis.

7

BATCH CERTIFICATION & TRACEABILITY

Full documentation from raw ore source to shipping container. Each batch assigned a unique lot number for complete traceability. Pre-shipment inspection confirms grade, quantity, and packaging integrity.

Our Quality Commitment

▸ 100% batch traceability from bauxite ore source to final delivery

▸ Independent third-party testing (SGS, BV) available upon request

▸ ISO 9001:2015 certified manufacturing and quality management system

▸ Consistent product quality across every shipment — guaranteed

▸ Dedicated technical support for quality-related inquiries and application optimization

Need a Quote or Quality Documentation?

Contact SEPPE for product specifications, third-party test reports, OEM packaging, and bulk pricing.

Request a Quote