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High PSV Bauxite Aggregate as Anti-skid Road Materials

SEPPE Calcined Bauxite is a premium aggregate engineered specifically for the High Friction Surface Treatment (HFST) and road safety industries. With an exceptionally high Polished Stone Value (PSV) and extreme hardness, our bauxite provides long-lasting skid resistance, significantly reducing braking distances and improving road safety in critical areas.
Availability:
Quantity:
  • 1-3mm

  • SEPPE BAUXITE

  • 25083000

High PSV Bauxite Aggregate for Anti-skid Road Materials

Premium calcined bauxite aggregate with exceptionally high Polished Stone Value (PSV), engineered for long‑lasting skid resistance on high‑traffic roads.


★ PSV ≥58
★ AAV ≤2.5
★ LA Abrasion ≤15%
★ Flakiness Index ≤20
★ Long Service Life
ISO 9001:2015 Certified · Exported to 40+ Countries
High PSV Calcined Bauxite Aggregate

What Is High PSV Bauxite Aggregate?

▸ High PSV (Polished Stone Value) bauxite aggregate is a specially selected and calcined bauxite that exhibits outstanding resistance to polishing under traffic. Produced in vertical shaft kilns, it combines high alumina content, extreme hardness, and a durable micro‑texture that maintains skid resistance throughout its service life. It is the preferred aggregate for high‑friction road surfacing, bridge decks, airport runways, and coloured asphalt systems.

Production Process

▸ From bauxite ore to finished sand, every stage is controlled to ensure consistent quality:

shuyao yuanliao(1)

01 — Raw Material & Supply · Own mines, Al₂O₃ ≥ 65%

calcination process

02 — Calcination Process · Rotary kiln at 1450–1550°C

Processing and Grading

03 — Processing & Grading · Crushing, screening & magnetic separation

Testing and delivery

04 — Testing & Delivery · Full lab testing & global packaging

Why SEPPE Shaft Kiln Calcination for High PSV Aggregate

▸ Shaft kiln calcination delivers the hard, dense structure required for superior polishing resistance, at a cost‑effective price point:

• Consistent Hardness — stable calcination ensures every particle possesses the necessary hardness to resist abrasion and polishing.

• Cost‑Effective for Large Volumes — lower energy consumption than rotary kilns keeps the aggregate price competitive for major road projects.

• Proven Micro‑texture — the slightly rougher surface texture of shaft kiln bauxite enhances initial and retained skid resistance.

• Steady Supply — fully integrated operations guarantee availability for long‑term highway maintenance contracts.

Quality Control & Laboratory Testing

▸ PSV (Polished Stone Value) — tested in accordance with EN 1097‑8, typical results ≥58

▸ AAV (Aggregate Abrasion Value) — tested per EN 1097‑8, consistently ≤2.5

▸ Los Angeles Abrasion — ASTM C131 / EN 1097‑2, typically ≤15%

▸ Flakiness & Shape — particle shape monitored to ensure a cubical, high‑friction surface texture

▸ Chemical Analysis — XRF control of Al₂O₃, Fe₂O₃, and alkali content to guarantee durability

▸ Batch Traceability — from raw ore to delivered aggregate, full documentation is maintained

SEPPE Laboratory


Key Benefits

▸ Outstanding Skid Resistance — high PSV (>58) provides excellent grip in wet and dry conditions, reducing accident risk.

▸ Low Polishing — the exceptionally hard and micro‑textured surface resists polishing even under heavy traffic, maintaining long‑term friction.

▸ High Abrasion Resistance — low AAV and LA values translate to minimal wear, extending pavement life and reducing maintenance.

▸ Thermal & Chemical Stability — resistant to fuels, de‑icing salts, and temperature extremes, ideal for bridges and airfields.

▸ Customised Sizing — available in standard fractions (e.g. 2‑4 mm, 3‑5 mm, 5‑8 mm) with excellent cubic shape for high‑friction surface dressing.

Typical Applications

▸ High‑friction surface dressing, bridge deck and elevated road surfaces, airport runways and taxiways, coloured anti‑skid pedestrian walkways, and high‑stress roundabout approaches.

Chemical Composition & Physical Properties

Chemical Composition
Al₂O₃ ≥ 80% (typically 82‑85%)
Fe₂O₃ ≤ 2.0%
TiO₂ 2.5‑3.5%
CaO + MgO ≤ 0.6%
K₂O + Na₂O ≤ 0.4%
Physical Properties
PSV (Polished Stone Value) ≥ 58
AAV (Aggregate Abrasion Value) ≤ 2.5
Los Angeles Abrasion Loss ≤ 15%
Bulk Density ≥ 3.20 g/cm³
Water Absorption ≤ 1.0%
Flakiness Index ≤ 20
Typical Sizes 0-1 mm, 1-3 mm, 3-5 mm, other cuts on request

Available Grades

Grade PSV (Typical) Typical Application
Standard High‑Friction 58‑60 Surface dressing on A‑roads and roundabouts
Premium Anti‑skid 62‑65 Motorway approaches, high‑stress junction areas
Coloured / Decorative ≥58 Coloured cycle lanes, bus lanes, pedestrian zones

Why Choose SEPPE High PSV Bauxite Aggregate?

▸ SEPPE mines and processes bauxite specifically for high‑friction surfacing. Our shaft‑kiln calcination and rigorous quality control ensure a consistent PSV above 58, low abrasion, and excellent durability. We have supplied major road‑safety schemes across Europe, Asia, and the Middle East.

▸ With flexible logistics, bagging options, and technical advice on aggregate blending, SEPPE supports highway agencies and contractors from specification to installation.

Packaging & Delivery

▸ 50 kg bags, 1 MT jumbo bags, or bulk shipments

▸ 20' FCL: approx 25‑27 MT (bagged)

▸ Custom bag printing and private labelling available

50kg bag    1000kg bag    1250 kg bag    1350 kg bag

FAQ

❓ What does high PSV mean and why is it important?

▸ PSV (Polished Stone Value) measures an aggregate's ability to resist polishing by vehicle tyres. A high PSV (>58) ensures the road surface retains its micro‑texture, providing long‑term skid resistance and improved road safety.

❓ How does high PSV bauxite compare to other anti‑skid aggregates?

▸ Calcined bauxite typically achieves a PSV of 58‑65, significantly higher than granite, flint, or steel slag. Its high alumina content also gives it exceptional abrasion resistance, extending the life of the surface treatment.

❓ What sizes are best for anti‑skid surface dressing?

▸ Common sizes are 2‑4 mm, 3‑5 mm, and 5‑8 mm, depending on the traffic level and binder type. We can provide custom single‑size fractions to meet local specifications.

❓ Is your bauxite aggregate suitable for coloured asphalt?

▸ Yes. Our high‑PSV aggregate is available in natural grey / brown tones and can be combined with clear resins or pigments for vibrant, durable coloured surfacing.

❓ Do you provide technical support for road projects?

▸ Absolutely. We supply laboratory test reports (PSV, AAV, LA) and can advise on optimal aggregate gradations and blending for specific traffic conditions.

❓ Can you supply trial quantities for laboratory testing?

▸ Yes. Free samples for independent lab evaluation are available upon request, along with full technical datasheets.

Need a Safer Road Surface? Talk to Our Aggregate Experts

▸ Contact SEPPE for: • Free Aggregate Samples • PSV/AAV Test Reports • Bulk Pricing for Highway Projects • OEM Packaging

Request a Quote

Inside SEPPE Calcined Bauxite Manufacturing

SEPPE implements a rigorous 7-stage quality control system across the entire production chain, from bauxite ore selection to final packaging. Our integrated approach ensures every shipment of calcined bauxite meets the strictest standards for chemical composition, physical properties, and batch-to-batch consistency.

ISO 9001:2015 Certified · Laboratory Accredited · Full Batch Traceability              
1

RAW BAUXITE INSPECTION

Incoming ore tested for Al₂O₃, Fe₂O₃, and TiO₂ content before processing. Only high-grade raw bauxite meeting minimum 85% Al₂O₃ potential is accepted into production.

2

HOMOGENIZATION & BLENDING

Raw bauxite homogenized and blended to stabilize chemical composition before calcination. This step is especially critical for shaft kiln production, where consistent raw material chemistry compensates for the inherent temperature gradients of static kiln operation.

3

SHAFT KILN CALCINATION CONTROL

Vertical shaft kiln calcination at temperatures around 1500-1600°C. Strict temperature zone control and consistent feed rate ensure thorough calcination. The shaft kiln method offers a cost-effective production route while maintaining reliable refractory performance with bulk density ≥2.90 g/cm³.

4

MAGNETIC SEPARATION & PURITY CHECK

Multi-stage magnetic separation removes iron contamination from crushing equipment. Iron (Fe₂O₃) content verified to ≤2.0% for premium refractory-grade material.

5

XRF CHEMICAL ANALYSIS

Every batch tested via X-ray fluorescence for Al₂O₃ (75-90%), Fe₂O₃ (≤2.0%), TiO₂ (≤4.0%), CaO (≤0.5%), and MgO (≤0.5%). Full chemical certificate provided with each shipment.

6

PHYSICAL PROPERTY TESTING

Bulk density (≥2.90 g/cm³), water absorption (≤3.0%), and refractoriness (≥1770°C) verified for every production batch. Particle size distribution tested via laser diffraction and sieve analysis.

7

BATCH CERTIFICATION & TRACEABILITY

Full documentation from raw ore source to shipping container. Each batch assigned a unique lot number for complete traceability. Pre-shipment inspection confirms grade, quantity, and packaging integrity.

Our Quality Commitment

▸ 100% batch traceability from bauxite ore source to final delivery

▸ Independent third-party testing (SGS, BV) available upon request

▸ ISO 9001:2015 certified manufacturing and quality management system

▸ Consistent product quality across every shipment — guaranteed

▸ Dedicated technical support for quality-related inquiries and application optimization

Need a Quote or Quality Documentation?

Contact SEPPE for product specifications, third-party test reports, OEM packaging, and bulk pricing.

Request a Quote