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Refractory Grade Calcined Bauxite

Premium calcined bauxite aggregate for high-alumina refractory bricks, castables, and furnace linings. Fully sintered in controlled kilns, it delivers high refractoriness, low thermal expansion, excellent mechanical strength, and stable thermo-chemical performance under severe operating conditions.
 
 
Availability:
Quantity:
  • 0-1mm,1-3mm,3-5mm

  • RKB

  • 25083000

REFRACTORY RAW MATERIALS / CALCINED BAUXITE

Refractory Grade Calcined Bauxite

High-alumina aggregate for bricks, castables and precast shapes. Dense calcined grains provide the mineral foundation for refractory formulations exposed to heat and wear.

Calcined Bauxite 0–1 mm

0–1 mm

Calcined Bauxite 1–3 mm

1–3 mm

Calcined Bauxite 3–5 mm

3–5 mm

Calcined Bauxite 200 Mesh Powder

200 mesh

MATERIAL PERFORMANCE

Built into refractory formulations

High alumina content

A choice of grades lets manufacturers balance alumina content, formulation requirements and material cost.

Dense calcined grains

A dense mineral structure contributes to the strength and wear resistance of bricks and castables.

High-temperature stability

Calcination develops the mineral structure required for refractory use. Service performance depends on the complete formulation.

SELECT YOUR MATERIAL

Grades, Chemistry & Physical Properties

Compare alumina grades, then specify the chemistry, grain density and size fractions required by your formulation.

Grade options and reference ranges for the refractory bauxite product family
01 / GRADE SELECTION
Grade Al₂O₃ minimum Formulation focus
75% Grade ≥75% General-purpose castables and backup lining formulations
80% Grade ≥80% Kiln and cement-plant refractory formulations
85% Grade ≥85% High-alumina bricks, dense castables and selected steelmaking linings
87% / 88% Grades ≥87% / ≥88% Higher-alumina shaped and monolithic refractory formulations
02 / CHEMICAL COMPOSITION & PHYSICAL PROPERTIES
Chemical property Reference range Physical property Reference value
Alumina (Al₂O₃) 75–90% Grain bulk density 2.80–3.25 g/cm³
Silica (SiO₂) 6–18% Loss on ignition 0.1–0.5%
Iron oxide (Fe₂O₃) 0.5–2.5% Moisture 0.1–0.3%
Titania (TiO₂) 2–3% Specific gravity ≥3.70
CaO 0–0.4% Hardness 7.5–9.0 Mohs
MgO 0–0.2% Particle shape Angular
P₂O₅ 0–0.3% Aggregate sizes 0–1 / 1–3 / 3–5 / 5–8 mm
K₂O + Na₂O 0–0.4% Fine powders Grading on request

WHERE IT IS USED

From Aggregate to Refractory Applications

Calcined bauxite is used as a high-alumina aggregate and fine fraction in refractory bricks, castables, precast shapes and furnace lining systems.

Refractory castable application

01 / CASTABLES

Refractory Castables

Calcined bauxite aggregate and fines for dense castables, repair mixes and monolithic refractory formulations.

Steelmaking application with molten steel

02 / STEELMAKING

Steelmaking Applications

High-alumina refractory formulations used in selected steelmaking equipment and lining systems.

Finished refractory bricks

03 / SHAPED REFRACTORIES

Refractory Bricks

Graded aggregate and fine fractions for high-alumina bricks and other shaped refractory products.

Furnace refractory lining installation

04 / FURNACE LININGS

Furnace & Kiln Linings

Refractory formulations for selected steelmaking, cement and industrial heating applications.

PARTICLE SIZE OPTIONS

Combine the fractions your recipe needs

0–1 mm 1–3 mm 3–5 mm 5–8 mm Fine powders

Order fractions individually or discuss a custom grading. Include the required sieve distribution, powder fineness and proportions when requesting a quotation.

MATERIAL ORIGIN

Production Facilities & Calcination Routes

Selected bauxite is calcined, crushed and graded for refractory use. Rotary and shaft kilns are alternative production routes; the appropriate route depends on the ordered grade and material requirements.

Raw bauxite stockpile

Raw bauxite stockpile Ore before calcination

Bauxite production site

Bauxite production site Production facility

Rotary-kiln production

Rotary-kiln production Rotary calcination route

Shaft-kiln production

Shaft-kiln production Vertical calcination route

PACKING & SUPPLY

Packaging for your handling system

50 kg bags and 1.00, 1.25 or 1.35 MT jumbo bags. Custom printing and private labelling are available; confirm shipment weight for the selected packing and destination.

50 kg bags

50 kg

1 MT jumbo bags

1.00 MT

1.25 MT jumbo bags

1.25 MT

1.35 MT jumbo bags

1.35 MT

FAQ

❓How do I choose the right alumina grade?

Start with your formulation’s alumina and impurity limits, grain bulk density, particle sizes and service conditions. Share these requirements so SEPPE can propose an appropriate grade.

❓Should I choose rotary- or shaft-kiln calcined bauxite?

Specify the chemistry, density and grading required by your formulation, together with any kiln-route requirement. SEPPE can recommend a production route for the selected grade and end use.

❓Can you supply custom grain sizes and fine powders?

Standard fractions include 0–1 mm, 1–3 mm, 3–5 mm and 5–8 mm. Custom grading and fine powders are available on request; include your required sieve distribution or powder fineness.

❓Can I evaluate samples before a bulk order?

Samples can be requested for brick, castable or precast formulation trials. Include your preferred grade and size fractions.

❓What packaging options are available?

Packing options include 50 kg bags and 1.00, 1.25 or 1.35 MT jumbo bags. Custom printing and private labelling are available; confirm the packing format and shipment weight when ordering.

Specify your next refractory grade

Send your Al₂O₃ target, impurity limits, grain density, particle sizes, end use and order quantity.

Request Samples & Pricing

QUALITY CONTROL SYSTEM

Quality Control & Laboratory Testing

SEPPE’s seven-stage quality control workflow connects the ordered grade with production checks, laboratory results and shipment records. Acceptance limits follow the agreed specification for each grade.

ISO 9001:2015 quality management · Current certification documentation available on request

Seven stages of production control

01  ·  Incoming ore assessment

Assess the source, alumina and impurity profile against the intended calcined grade. Keep raw-ore composition distinct from the finished-product specification.

02  ·  Lot selection & blending

Select suitable lots and blend where required by the production plan to manage variation in feed chemistry.

03  ·  Calcination control

Monitor firing conditions for the selected rotary- or shaft-kiln route. Operating settings follow the ore characteristics and target grade.

04  ·  Crushing, sizing & contamination control

Screen the crushed material into ordered fractions and use separation and inspection to limit unwanted metallic contamination.

05  ·  Finished-material chemical analysis

Review Al₂O₃, SiO₂, Fe₂O₃, TiO₂ and relevant minor oxides against the agreed grade limits. Link results to the identified sample and lot.

06  ·  Physical properties & grading

Check density and particle-size distribution using an appropriate method. Include moisture, absorption or other properties where required by the order and test programme.

07  ·  Shipment release & traceability

Review the lot identity, inspection records, grade, quantity, labels and packaging against the order before dispatch.

LABORATORY & METHODS

Testing against the ordered specification

Chemical analysis, density and grading results are reviewed with the sample identity, method and grade limits. Use the same agreed method when comparing supplier and receiving-laboratory results.

SEPPE laboratory and inspection facilities

SEPPE laboratory and inspection facilities
Test focus Material / scope Official method reference
Chemical composition Refractory raw materials and products; XRF fused-bead analysis. ISO 12677:2011
Particle size & water content Sieve analysis and water content of refractory materials. ASTM C92-95(2022)e1
Granular bulk density Granular refractory material within the method’s size scope; normally coarse material retained on a 6.7 mm sieve. ASTM C357-07(2022)e1

These links describe test methods; the applicable report states which method was used. The method and specimen size must suit the supplied material.

References for finished refractory products

Bricks, castables and precast shapes require evaluation of the finished formulation. The following references apply to those products or prepared specimens; they do not establish the performance of loose bauxite aggregate.

Density & porosity

ISO 5017:2025 for dense shaped products; ASTM C20 for burned brick and shapes.

Strength & castable properties

ASTM C133 for cold strength; ISO 1927-6:2012 for physical properties of monolithic refractory specimens.

RECORDS & DELIVERY

Documentation linked to your material

Grade & batch results

Agreed specification and available analysis results, with sample and lot identification.

Material documentation

Grade-specific TDS and SDS; current quality-management certification on request.

Shipment records

Lot references, packing details and order identification for receiving and traceability.

Independent third-party testing can be arranged on request. Agree the sampling plan, methods, acceptance limits and reporting requirements before shipment.

Request the documentation for your grade

Share the grade, size range and required tests so the relevant specification and available records can be prepared.

Request Quality Documents
Get a Quote & Free Samples
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